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Encapsulation Design Engineer

Fuyao Glass America Inc•Plymouth, MI

About The Position

The Encapsulation Design Engineer ensures the integrity of product CAD designs, drawings, and math data for current and new business opportunities. The role conducts feasibility and design reviews, studies vehicle assembly, resolves problems, leads technical reviews for quotations, and serves as a bridge between OEM customers and the company. The position may be co-located with a customer and supports change management, customer satisfaction, and account growth. The engineer evaluates encapsulated product feasibility across materials and processes including PVC injection, TPE injection, and PU injection. The role works with customer and plant teams to manage design changes and transfer accurate math files and drawings to production, while supporting product assembly and resolving design-related issues. The position is primarily based in office environments at Fuyao and customer locations, with frequent time on manufacturing floors. Travel and a flexible schedule are required. The employee must follow Fuyao and customer safety policies and use required personal protective equipment.

Requirements

  • More than 1 year of experience with automotive OEMs and/or Tier 1 suppliers.
  • Bachelor's degree in engineering or sciences.
  • Ability to read, understand, and interpret documents and instructions in written, oral, diagram, or schedule form.
  • Ability to communicate effectively in writing and verbally and interact with team members, engineers, leadership, and customers.
  • Familiarity with automotive glass products, material performance, and automotive part production processes.
  • Familiarity with 3D product design and automotive part development processes.
  • Familiarity with processes such as Milestone, DFMEA, Warranty, Validation Plan, DTS, and AAR Review.
  • Diligence, honesty, effective time management, innovative thinking, and attention to detail.
  • Willingness to travel and work a flexible schedule.
  • Compliance with Fuyao and customer safety policies and use of required personal protective equipment.

Nice To Haves

  • Glass group experience in technology, design, quality, or production.
  • CATIA or Teamcenter training; NX training is also preferred.
  • Familiarity with MS Office Suite, including Word, Excel, PowerPoint, and Project.

Responsibilities

  • Conduct feasibility studies for design scenarios and design changes.
  • Create and manage 3D math files and drawings using design software such as CATIA or Teamcenter.
  • Lead or take charge of quotation work, customer communications, and technical clarification concerning BOM lists, design feasibility, and cost impacts.
  • Manage design changes from the customer through the plant, including creating and transferring math files and drawings and ensuring the plant is operating correctly.
  • Handle OEM internal work activities and maintain procedures such as engineering changes (WERS), DFMEA, and validation plans.
  • Follow up on product assembly in vehicles, assess product design, and develop solutions to issues.
  • Evaluate encapsulated product feasibility using materials and processes such as PVC injection, TPE injection, and PU injection.

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