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ADAS Sensor (Camera, Radar, or Optical) Hardware Engineer

Ford•Dearborn, MI
•$66,660 - $170,000•Hybrid

About The Position

The ADAS Sensor Hardware Engineer will lead core hardware and software development for advanced driver-assistance system sensors, owning requirements for systems that support ADAS features across vehicle programs. The role contributes to systems such as adaptive cruise control, automatic emergency braking, blind spot monitoring, driver monitoring, and 360-degree camera systems. The engineer leads component design, sourcing, technical reviews, software design reviews and releases, functional safety and failure-mode analyses, and electrical engineering documentation. The position also supports vehicle operations, program integration and packaging, validation, prototype builds, launch, warranty reduction, and supplier collaboration. It requires a systems-engineering approach to analyze issues, identify root causes, and develop corrective actions. Travel may be required to support prototype builds and vehicle launch. This is a hybrid position requiring onsite work four days per week. The stated salary range is $66,660–$170,000. Visa sponsorship is available. Candidates must be legally authorized to work in the United States, with employment eligibility verified at hire.

Requirements

  • Bachelor's degree in Electrical or Mechanical Engineering, or a strongly related equivalent.
  • Experience packaging electronic modules and components in vehicles.
  • At least 3 years of experience in hardware design of E/E components.
  • At least 7 years of experience with automotive component or subsystem product-development tools and processes.
  • Strong understanding and application of engineering disciplines, including engineering specifications, systems engineering, design validation, failure-mode analysis, 8D, and Six Sigma.
  • Expertise analyzing and resolving complex issues.
  • Strong teamwork and collaboration skills; self-motivated, proactive, willing to take responsibility, and able to deliver results with minimal supervision.
  • Strong supplier relationship skills, including the ability to coach and lead suppliers as needed.
  • Excellent leadership, communication, and project-management skills.
  • Ability to learn the job quickly with mentoring and then self-lead D&R Application work on programs.
  • Ability to communicate and interact clearly and concisely, orally and in writing.
  • Ability to travel.

Nice To Haves

  • MSEE or another advanced degree.
  • At least 5 years of E/E layout, WCCA, or other electronics industrialization experience.
  • Experience with ADAS sensing technologies, such as ECU, camera, radar, lidar, or ultrasonic systems.
  • Electrical and mechanical subsystem and bracket design experience.
  • Ability to work with cross-functional teams and champion issue resolution.
  • Strong knowledge of E/E systems and how E/E components interface with other vehicle systems.
  • Motivation to bring new technologies from concept to production quickly.
  • Familiarity with diagnostic tools and troubleshooting, such as DET, CANAlyzer, DTCs, and DIDs.
  • Thorough understanding of vehicle electrical systems and electrical design and development processes.
  • Understanding of production, industrialization, and PPAP processes.

Responsibilities

  • Lead core design work for ADAS components under the Global Product Development System process across vehicle programs.
  • Deliver cost-efficient, quality parts on time and maintain ownership and governance of component robustness and quality documentation, including DFMEA, DVP&R, and SCCAF.
  • Lead sourcing activities, including investment, piece-price, and tooling-cost reviews, and prepare initial and final sourcing documents such as ESOW, engineering specifications, and system and component requirements.
  • Manage and execute software technical design reviews and releases for prototype, production, and service.
  • Lead and perform failure-mode avoidance and functional-safety analyses, identifying potential failure modes and prevention strategies.
  • Conduct technical design reviews and interface with Ford application teams and supplier engineering across software, hardware, and mechanical disciplines.
  • Lead creation and signoff of electrical and electronic information, including WCCA, device transmittals, specifications, and electrical schematics.
  • Support Vehicle Operations in determining appropriate assembly and testing processes.
  • Coordinate with engineers, Vehicle Engineering, suppliers, and management to ensure specification compliance and efficient decision-making.
  • Support program work including BOM, integration and packaging, parts release, requirements compliance, Engineering Signoff, 2-pagers, AIMs, FMA, subsystem and supplier work plans, and DVP&R.
  • Analyze data, identify root causes, and develop corrective actions; troubleshoot hardware, software, and packaging issues found during validation and launch using problem-solving methods such as 8D, Is/Is not, 3L5W, and fishbone analysis.
  • Identify validation, durability, and functional testing required for program change scope.
  • Support prototype builds and vehicle launch, which may require travel.
  • Support ongoing warranty reduction and improvements.

Benefits

  • Immediate medical, dental, vision, and prescription drug coverage.
  • Flexible family care days, paid parental leave, new-parent ramp-up programs, and subsidized backup childcare.
  • Family-building benefits, including adoption and surrogacy expense reimbursement and fertility treatments.
  • Vehicle discount program for employees and family members, and management leases.
  • Tuition assistance.
  • Employee resource groups.
  • Paid time off for individual and team community service.
  • Paid holidays, including the week between Christmas and New Year’s Day.
  • Paid time off and the option to purchase additional vacation time.

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