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Senior Process Engineer

Catalent•Harmans, MD
•$120,000 - $140,000•Onsite

About The Position

Catalent is seeking a Senior Process Engineer to support the introduction of new biopharmaceutical products at its development and manufacturing sites. The role focuses on liquid formulations produced using single-use systems in a cleanroom environment. The engineer will onboard new process equipment, coordinate commissioning and qualification, and ensure equipment remains in validated status. This is a full-time, hands-on engineering position at the Harmans/BWI campus in Harmans, Maryland, supporting a growing CDMO. The Harmans/BWI campus has two manufacturing facilities. The approximately 200,000-square-foot BWI-1 facility is EMA- and FDA-approved and includes 10 CGMP manufacturing suites, fill/finish, central services, testing laboratories, and a warehouse. The approximately 145,000-square-foot BWI-2 facility is under development and is planned to include eight CGMP manufacturing suites and cold-storage warehousing. Both facilities support Phase 3 through commercial manufacturing of advanced therapeutic products, including AAV and other viral vector-based therapies and vaccines. The position is 100% onsite, Monday through Friday, 8 a.m. to 5 p.m. The anticipated salary range in Maryland is $120,000–$140,000 plus bonus; the final offer may depend on experience, skills, education, and business needs.

Requirements

  • Bachelor’s degree in Engineering; Chemical or Mechanical Engineering is preferred. An equivalent combination of education, certifications, and relevant experience may be considered.
  • 5–10 years of engineering or maintenance experience in a GMP-regulated biopharmaceutical or biotechnology manufacturing environment.
  • Experience supporting bioprocess equipment, manufacturing operations, and facility systems.
  • Experience with aseptic processing and fill/finish operations.
  • Experience working in cGMP and regulated pharmaceutical environments.
  • Able to navigate site mechanical spaces, including stairs, ladders, and low-overhead areas, as needed for project support.
  • May need to work occasionally in tight or awkward spaces, such as behind equipment or within cleanroom utility chases.
  • Ability to visually inspect equipment, read instruments, and review documentation clearly and accurately; corrected vision is acceptable.
  • Ability to sit at a desk or computer for periods of time to prepare documentation, reports, and data analyses.
  • Must be able to lift and carry up to 40 pounds occasionally.
  • Manual dexterity sufficient to operate tools, instruments, laptops, and measurement equipment.
  • Must use personal protective equipment, including lab coats, gloves, safety goggles, and respiratory protection when required.

Nice To Haves

  • Biopharmaceutical manufacturing experience is strongly preferred.
  • CDMO experience, including experience at companies such as Catalent, Lonza, Thermo Fisher, Fujifilm Diosynth, AGC Biologics, Resilience, or WuXi.
  • Experience in sterile injectable or aseptic manufacturing environments.
  • Experience in biologics, cell culture, fermentation, and fill/finish operations.
  • Experience in medical device, vaccine, or biotechnology manufacturing.
  • Experience in adjacent regulated industries with a strong process equipment background may be considered.

Responsibilities

  • Provide hands-on support as a bioprocess equipment subject matter expert and manufacturing support engineer.
  • Support manufacturing floor operations by troubleshooting bioreactors, fermenters, chromatography skids, centrifuges, fillers, isolators, incubators, and utility systems.
  • Collaborate with operators, mechanics, MS&T, and Quality to minimize downtime and resolve equipment issues.
  • Execute preventive maintenance programs and close maintenance work orders in the CMMS system.
  • Coordinate repairs with vendors and maintenance technicians, manage spare parts, and drive reliability improvements.
  • Lead installation of new equipment and support commissioning and qualification activities, including IQ/OQ.
  • Contribute to facility expansions and technology transfers, working with Validation and Automation teams on SCADA integration.
  • Prepare and review GMP documentation, including change controls, deviations, CAPAs, SOP revisions, and engineering reports.
  • Perform root-cause investigations and risk assessments using tools such as FMEA, Fishbone, and 5-Why.
  • Train operators, mechanics, and engineers, and support regulatory inspections as the equipment subject matter expert.
  • Manage contractors and vendors and present engineering updates to leadership and project teams.

Benefits

  • Defined career path and annual performance review and feedback process.
  • Potential for career growth on an expanding team.
  • Competitive paid time off plus 8 paid holidays.
  • Medical, dental, and vision benefits effective on the first day of employment.
  • Tuition reimbursement.

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