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About The Position

SpaceX is developing Starlink, a global broadband internet system, and scaling PCB manufacturing for next-generation consumer devices. The PCB team is revolutionizing power generation for space applications through advanced printed circuit board manufacturing. The Sr. Automation & Controls Engineer will design, build, and optimize controls and automation systems for PCB manufacturing equipment and material movement mechanisms. The role includes ownership and optimization of existing systems as well as development of new equipment, with a focus on safe electrical design, robust control code, risk reduction, and production efficiency. The engineer will lead automation projects from factory planning and machine commissioning through proof of rate capability and hand-off to operational teams. The role also covers PLC programming, safety systems, HMI development, equipment integration with SCADA and MES, and electrical-system design in compliance with applicable standards. The position requires support for critical milestones, including long hours and weekends as necessary. Applicants must meet applicable U.S. export-control eligibility requirements.

Requirements

  • Bachelor's degree in engineering, physics, or a chemical discipline.
  • At least 3 years of experience with high-speed manufacturing, controls and automation, and/or programming.
  • Ability to work long hours and weekends as necessary to support critical milestones.
  • Must be a U.S. citizen or national, U.S. lawful permanent resident, refugee, asylee, or eligible to obtain required authorizations from the U.S. Department of State, to conform to U.S. Government export regulations.

Nice To Haves

  • Master's degree in engineering, physics, or a chemical discipline.
  • At least 5 years of experience with high-speed manufacturing, controls and automation, and/or programming.
  • Interest in a quick, iterative design and manufacturing role.
  • Demonstrated ability to solve complex problems with simple solutions in design and implementation.
  • Excellent written and verbal communication skills, with the ability to collaborate cross-functionally on plans and recommendations.
  • Ability to develop creative approaches while complying with ANSI/RIA15.06 and OSHA safety requirements.
  • Hazardous-process expertise in aerospace, oil and gas, or chemical industries involving high-pressure or hazardous fluid or gas systems.
  • Experience in at least one of the following disciplines, with interest in learning the fundamentals of other areas:
  • Electrical/industrial controls experience sizing motors, valves, pneumatics, cables, circuit protection, VFDs, motor starters, and other motion systems.
  • Experience designing fail-safe electrical circuits using safety logic controllers and safety-rated relays.
  • Hands-on experience troubleshooting industrial electrical systems with tools such as multimeters, oscilloscopes, and EMI probes.
  • Proficiency reading and creating electrical schematics and single-line diagrams; EPLAN preferred.
  • Experience with fieldbus networks, serial communication, Profinet, and Ethernet communications.
  • Hands-on experience designing and commissioning electrical panels and electromechanical systems with appropriate safety considerations.
  • Knowledge of NEC, NFPA, and UL508A codes and the ability to ensure control-system safety compliance.
  • PLC programming experience, preferably Siemens TIA Portal or Beckhoff TwinCAT using structured text and ladder logic.
  • Experience with HMI, SCADA, IoT (MQTT, OPC-UA), and Ignition systems, particularly user-friendly navigation and machine-health monitoring and control.
  • Experience with fieldbus networking protocols, preferably EtherCAT, Profinet, Profisafe, and Ethernet/IP.
  • Robotics programming experience, preferably ABB.
  • Experience applying industrial software to mechanical assemblies, electrical systems, sensors, and pneumatic or hydraulic systems, including safely checking out interdisciplinary systems before production implementation.

Responsibilities

  • Design, develop, and manage automation projects from initial factory ideation through machine commissioning, proof of rate capability, and hand-off to operational teams.
  • Architect, write, and debug organized, documented, maintainable, and reusable PLC code for high-volume manufacturing applications.
  • Implement ANSI/RIA15.06- and OSHA-compliant safety systems for robots, gantries, conveyors, and other manufacturing equipment.
  • Generate clear HMI screens that make complex machines easy to understand, operate, and troubleshoot.
  • Integrate individual equipment into master SCADA and MES systems.
  • Design electrical systems compliant with NEC, NFPA, and UL508A regulations.
  • Create schedules and budgets, stay organized, and motivate the team to meet them.
  • Support critical milestones by working long hours and weekends as necessary.

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