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Product Development Engineer- Power Conversion EVSE D&R

Ford Motor Company•Dearborn, MI
•$65,100 - $166,200•Hybrid

About The Position

The Electrified Powertrain Power Conversion EVSE Design and Release (D&R) Engineer owns the design, release, packaging, and certification of Electric Vehicle Supply Equipment (EVSE) for future battery electric vehicle (BEV) and plug-in hybrid vehicle (PHEV/eREV) programs. The role works across vehicle program functions and with suppliers and partner teams to develop design solutions that meet vehicle targets. It offers opportunities to work with Studio on Class A parts, collaborate across teams, and contribute to vehicle electrification product development. The position leads EVSE design, release, testing, packaging, and appearance design; coordinates interfaces, program deliverables, documentation, quality activities, testing, and launch support; and evaluates design alternatives against cost, weight, packaging, quality, and functional requirements. The engineer also supports supplier quality and production warranty investigations, develops corrective actions, and presents technical design reviews to leadership. The role is hybrid, with an onsite requirement of four or more days per week.

Requirements

  • Bachelor of Science in Electrical Engineering (BSEE) or a related degree.
  • At least 3 years of experience with electrical component design and release, or strong Ford Product Design and Release experience.
  • Previous design and release experience through all program phases in a related field.
  • Working-level knowledge of CAD/CAE methods.
  • Experience developing quality documentation such as DVP&R, P-diagrams, and DFMEAs.
  • Experience with problem-solving tools such as 6-Sigma, 8D, 3L5W, or similar.
  • Proactive, self-motivated, and attentive to detail.
  • Strong teamwork, organizational, oral communication, and written communication skills.
  • Strong leadership skills and ability to interact effectively with multiple internal and external stakeholders.
  • Proven ability to handle multiple assignments with competing priorities.
  • Must be legally authorized to work in the United States; employment eligibility verification is required at hire.
  • Visa sponsorship is not available.

Nice To Haves

  • Master’s degree in Electrical Engineering (MSEE).
  • Understanding of home electrical code requirements.
  • At least 5 years of experience with electric vehicles and/or charging systems at the system or component level.
  • At least 5 years of experience with circuit board design.
  • Knowledge of high-voltage automotive systems and electric and/or hybrid-electric vehicle systems.
  • Ability to coordinate CAD and CAE support.
  • Experience with Ford WERS, FEDE, AIMS, GPDS, or Integrator systems.

Responsibilities

  • Lead EVSE design, release, and testing for next-generation electrified vehicles.
  • Lead packaging, including enclosure, and appearance-design efforts with supplier partners, including necessary AAR.
  • Coordinate features and deliverables with the Applications team.
  • Release core components in FEDE BOM and WERS and manage drawing and model updates from P-release through launch; coordinate with as-installed engineers, support change control, and report program achievement deliverables.
  • Manage Component Design Specifications (CDS) and Design Change Requests (DCR).
  • Participate in Design Reviews and Worst-Case Circuit Analysis.
  • Coordinate with EDS and Onboard Power Conversion teams on interfaces.
  • Work with vehicle program and Applications teams to meet timing and product delivery requirements.
  • Work with Ford Customer Service Division and Energy Services on catalog and service-part releases.
  • Handle quality foundation documents, including Quality History, DFMEA, PFMEA, SCCAF, RCL/RDM, and DVP&R.
  • Support supplier phased PPAP through visits and document review, including Control Plans and PFMEAs; understand, support, review, and approve PPAP elements such as MSA (GRR), Control Charts, and Capability.
  • Support vehicle-program launches, vehicle, offboard, regulatory, homologation, and other Trustmark testing; support GPDS builds and resolve AIMS issues with suppliers.
  • Evaluate electrical-system engineering alternatives for cost, weight, packaging, quality, benchmarking, geometry creation, and functional analysis.
  • Collaborate with multifunctional organizations to identify and recommend the best-compatible solution for quality, cost, weight, and function.
  • Work with Tier 1 suppliers, purchasing/STA, manufacturing, attribute teams, interfacing teams, and vehicle teams.
  • Investigate production warranty issues and assembly-plant returns or failures with suppliers, driving containment and elimination of early warranty issues.
  • Conduct problem solving and develop countermeasures, containment actions, corrective actions, and actions to prevent recurrence.
  • Lead technical design-review presentations for managers, chief engineers, and directors, demonstrating component knowledge and technical capability.
  • Lead core-component benchmarking, present findings, and analyze EVSE architectures and features.
  • Work with other core engineers to author DVMs and conduct necessary bench and on-vehicle testing to verify component and vehicle operation against requirements.

Benefits

  • Immediate medical, dental, vision, and prescription drug coverage.
  • Flexible family care days, paid parental leave, new-parent ramp-up programs, subsidized backup childcare, and related support.
  • Family-building benefits, including adoption and surrogacy expense reimbursement and fertility treatments.
  • Vehicle discount program for employees and family members, and management leases.
  • Tuition assistance.
  • Employee resource groups.
  • Paid time off for individual and team community service.
  • Paid holidays, including the week between Christmas and New Year’s Day.
  • Paid time off and the option to purchase additional vacation time.

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