Mechanical Engineer Jobs

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Mechanical Development Engineer

BorgWarnerβ€’Auburn Hills, MI

About The Position

The Application Mechanical Development Engineer supports engineering projects involving Variable Cam Timing (VCT) and Timing Drive (TD) applications, product development, value analysis/value engineering (VA/VE), and new business opportunities. The role collaborates with the design department, potential suppliers, the prototype department, and validation teams to develop innovative, cost-effective mechanical components and bring them into production. The engineer works with the validation group to ensure products meet internal and customer requirements, including performance and minimum durability requirements.

Requirements

  • Bachelor’s degree in Engineering; Mechanical Engineering is preferred.
  • 0–2 years of experience preferred in VCT/Timing Drive or close-tolerance mechanical or hydraulic devices.
  • Detailed understanding of design processes.
  • Proficiency in GD&T, tolerance stacks, and general mechanical drawing standards.
  • Excellent problem-solving skills, including 8D, FTA, and DOE.
  • Experience in design, development, and release of new products.
  • Familiarity with statistical methods for data analysis.
  • Experience and knowledge of TS-16949 quality systems.
  • Computer skills using Microsoft Office products.
  • Understanding and working knowledge of simulation/FEA tools.

Responsibilities

  • Create or review product performance specifications and targets.
  • Lead designs that meet customer specifications and packaging constraints.
  • Evaluate proof of concept and technically assess design refinements.
  • Recommend application-specific design changes that meet customer technical requirements.
  • Lead or support DFMEA and DVP&R reviews with customers or validation engineering groups.
  • Support analysis of prototype parts for functional performance and failure modes, and diagnose parts on customer vehicles or engines.
  • Lead or support technical meetings with customers and appropriate internal teams.
  • Release designs for program phases in accordance with product design guidelines and Product Development Launch Processes (PDLP).
  • Identify concepts that address weaknesses in the current product portfolio or technology roadmap, collaborating with the VCT and Chain Drive Homerooms.
  • Collaborate with Plant Product Engineering on quality improvement, manufacturing efficiency, and design cost reductions.
  • Complete required safety training, report and correct unsafe practices as appropriate, perform work safely, and comply with applicable safety and health requirements.

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