Mechanical Development Engineer

BorgWarner•Auburn Hills, MI

About The Position

The Application Mechanical Development Engineer supports engineering projects involving Variable Cam Timing (VCT) and Timing Drive (TD) applications, product development, value analysis/value engineering (VA/VE), and new business opportunities. The role collaborates with the design department, potential suppliers, the prototype department, and validation teams to develop innovative, cost-effective mechanical components and bring them into production. The engineer works with the validation group to ensure products meet internal and customer requirements, including performance and minimum durability requirements.

Requirements

Bachelor’s degree in Engineering; Mechanical Engineering is preferred.
0–2 years of experience preferred in VCT/Timing Drive or close-tolerance mechanical or hydraulic devices.
Detailed understanding of design processes.
Proficiency in GD&T, tolerance stacks, and general mechanical drawing standards.
Excellent problem-solving skills, including 8D, FTA, and DOE.
Experience in design, development, and release of new products.
Familiarity with statistical methods for data analysis.
Experience and knowledge of TS-16949 quality systems.
Computer skills using Microsoft Office products.
Understanding and working knowledge of simulation/FEA tools.

Responsibilities

Create or review product performance specifications and targets.
Lead designs that meet customer specifications and packaging constraints.
Evaluate proof of concept and technically assess design refinements.
Recommend application-specific design changes that meet customer technical requirements.
Lead or support DFMEA and DVP&R reviews with customers or validation engineering groups.
Support analysis of prototype parts for functional performance and failure modes, and diagnose parts on customer vehicles or engines.
Lead or support technical meetings with customers and appropriate internal teams.
Release designs for program phases in accordance with product design guidelines and Product Development Launch Processes (PDLP).
Identify concepts that address weaknesses in the current product portfolio or technology roadmap, collaborating with the VCT and Chain Drive Homerooms.
Collaborate with Plant Product Engineering on quality improvement, manufacturing efficiency, and design cost reductions.
Complete required safety training, report and correct unsafe practices as appropriate, perform work safely, and comply with applicable safety and health requirements.