Associate Gear Engineer

Dana Incorporated•Maumee, OH

About The Position

This position is responsible for machine processing parameters and tooling design for bevel, hypoid, differential, parallel-axis gears, and splines. The engineer helps analyze and review gear-development requirements, quality and performance levels, and machine capabilities. The role supports gear and spline development and processing in a prototype lab, as well as production facilities and new product launches.

Requirements

  • Bachelor’s degree in Mechanical Engineering (BSME) or Mechanical Engineering Technology (BSMET).
  • Computer proficiency with systems and programs such as Excel, Word, and PowerPoint, as well as other computer applications.
  • Willingness and ability to work extra hours as necessary to complete assignments.
  • Ability to travel domestically and internationally as needed.
  • Excellent verbal, written, and presentation skills.
  • Ability to work in a team environment and communicate effectively.

Nice To Haves

  • Powertrain engineering, bevel gear engineering, or processing experience in the automotive, commercial vehicle, or off-highway industries.
  • Familiarity with gear cutting, lapping, and MTE testing of hypoid gears.

Responsibilities

  • Design or collaborate on tooling for bevel gears, parallel-axis gears, and splines to meet customer requests and performance requirements within internal design processes.
  • Maintain lab tooling inventory and organization.
  • Help with machine and tooling maintenance.
  • Assist in maintaining and updating the Standard Bill of Process and Standard Bill of Equipment.
  • Create and maintain process-control documents and control plans.
  • Analyze gear and spline designs for processing and tooling requirements.
  • Issue tooling requests for prototype development programs.
  • Participate in development and processing of helical and hypoid gears for automotive and commercial applications in a prototype lab environment.
  • Review gear product drawings and provide feedback.
  • Participate in customer meetings.
  • Author detailed technical reports and create technical presentations.
  • Participate in product design and development review meetings, providing input on gears and splines.
  • Write engineering work orders, materials requests, and test-lab requests; approve results and lab setups.
  • Assist production facilities with gear and spline development, manufacturing, and troubleshooting.
  • Participate in and assist with PPAPs and new product launches at domestic and international facilities.
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