Process Engineer Jobs

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Engineer II – Materials and Process Laboratory

BAE Systems•Boulder, CO
•$79,365 - $134,921•Onsite

About The Position

The Engineer II supports the Materials and Process Laboratory within the Engineering, Science and Analysis Strategic Capabilities Unit. The role supports physical and chemical laboratory capabilities, including sample preparation, analysis, interpretation, reporting, and failure investigations involving materials and electrical components for aerospace applications. Work includes operating and maintaining analytical instruments and test equipment, conducting inspections and testing, preparing technical documentation, and supporting laboratory validation and continuous improvement. The position requires regular on-site work five days per normally scheduled week, with local travel between company campuses and occasional work at other locations. Work may take place in offices, laboratories, production areas, cleanrooms, outdoors, or remote research environments. The role also supports specialized testing and analysis in other laboratories, including thermal, environmental, electrostatic discharge, adhesive, lubricant, and mechanical property testing. The employee must work safely with chemicals, cryogenics, laboratory equipment, hand tools, and power tools, and maintain accurate documentation and effective working relationships. A valid U.S. driver’s license and satisfactory motor vehicle record are required because the role involves operating company vehicles. The employee must be willing and eligible to pursue and maintain a security clearance or access if program requirements require it; clearance with polygraph is not required to be eligible for the position. A bachelor's degree or higher in engineering or a related technical field and at least two years of related experience are required. Related technical experience may be considered in lieu of education, and each higher-level related degree may substitute for two years of related experience. The stated full-time salary range is $79,365–$134,921. Benefits offered to eligible regular employees scheduled for at least 20 hours per week include health, dental, and vision insurance; health savings accounts; a 401(k) plan; disability and life and accident insurance; an employee assistance program; a legal plan; discounts; paid time off and holidays; various leave programs; and recognition awards.

Requirements

  • Bachelor's degree or higher in engineering or a related technical field, plus at least two years of related experience; related technical experience may be considered in lieu of education.
  • At least two years performing failure analysis of electrical components, including sample preparation and SEM inspection.
  • A valid driver's license and ability to travel between local sites in varying weather conditions.
  • Interpersonal and teamwork skills.
  • Excellent communication skills.
  • Demonstrated ability to work with chemicals and equipment used in a chemical and physical testing laboratory.
  • Basic computer proficiency for data entry, documentation, and instrument controls.
  • Strong attention to detail and ability to work in a fast-paced environment.
  • Willingness and eligibility to submit for and maintain a TS/SCI security clearance or applicable access if required by program needs after an offer is accepted.
  • Because the role requires operating a company vehicle, employment is contingent on maintaining a valid U.S. driver's license and passing a satisfactory motor vehicle record review.
  • Degree must be from an institution accredited by an agency recognized by the U.S. Secretary of Education or U.S. Department of Education.

Nice To Haves

  • Bachelor's degree in Chemistry, Physics, Chemical Engineering, Materials Science, Metallurgical Engineering, Electrical Engineering, Mechanical Engineering, or a related technical field, plus at least two years of related experience in a physical or chemical testing laboratory.
  • Working knowledge of IPC-A-600, MIL-PRF-580, and/or MIL-STD-883.
  • Expert knowledge of IPC-A-600, IPC-6010 series, and related standards.
  • Expertise in failure analysis of integrated circuits, hybrids, capacitors, and other electrical components.
  • Expertise preparing PWBs and electrical components for inspection and investigation, including sample isolation, mounting, polishing, grinding, and etching.
  • Demonstrated experience and knowledge of manufacturing electrical components or PWBs.
  • Demonstrated creativity in failure investigations.

Responsibilities

  • Support physical and chemical laboratory activities, including sampling, sample preparation, analysis, interpretation of results, and reporting.
  • Perform and support SEM, SEM-EDS, XRF, cross-sectioning, metallurgical analysis, hardness testing, and microscopic examination.
  • Support investigations of new materials for aerospace applications.
  • Conduct physical, chemical, and electrical failure-analysis investigations using varied technologies and provide data-based root-cause determinations.
  • Conduct routine and non-routine IPC and PWB inspections.
  • Maintain and repair test equipment and apparatuses.
  • Author technical reports, test procedures, and presentations.
  • Perform validation studies on new methods and equipment.
  • Work safely with chemicals, cryogenics, adhesives, laboratory instruments, hand tools, and power tools in laboratory, cleanroom, machine shop, and production environments.
  • Document and complete assignments accurately and promptly with minimal supervision.
  • Support continuous-improvement initiatives related to laboratory capabilities, efficiency, and data quality.
  • Travel locally between Westminster, Boulder, and Broomfield campuses and perform temporary or permanent duties at those locations as needed.
  • Operate company-owned vehicles.
  • Support analysis in other laboratories, including thermal testing using TGA, DSX, TMA, DMA, and similar instruments.
  • Operate and support other analytical instrumentation, including GCMS and FTIR.
  • Support electrostatic-discharge testing and compliance.
  • Conduct environmental testing, including vacuum, thermal cycling, elevated-temperature, and cryogenic-temperature testing.
  • Mix, blend, apply, cure, and test adhesives, lubricants, and other specialized materials.
  • Conduct mechanical-property testing at ambient, elevated, and cryogenic temperatures.
  • Maintain a regular and predictable work schedule.
  • Establish and maintain effective working relationships across departments, business units, capabilities units, and the company, and interact appropriately to support a positive and productive work environment.
  • Perform other duties as necessary.

Benefits

  • Health insurance
  • Dental insurance
  • Vision insurance
  • Health savings accounts
  • 401(k) savings plan
  • Disability coverage
  • Life and accident insurance
  • Employee assistance program
  • Legal plan
  • Discounts on home, auto, and pet insurance
  • Paid time off
  • Paid holidays
  • Paid parental leave
  • Military leave
  • Bereavement leave
  • Applicable federal and state sick leave
  • Company recognition program with monetary or non-monetary awards
  • Other incentives may be available depending on position level and job specifics

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