Process Engineer

Tesa Tape inc•Sparta, MI
•Onsite

About The Position

The Process Engineer is responsible for consistently working to optimize existing production processes, and start-up of new manufacturing equipment, including tests to ensure product quality. In addition, a main focus for the person hired into this position will be on key factors such as Safety, Quality and Productivity.

Requirements

  • BS in Electrical, Mechanical or Chemical Engineering or related degree and at least 2 years of related experience within the last five to eight years.
  • Proven ability to evaluate complex data and draw conclusions.
  • Must be willing and able to work extended hours machine-side.
  • Experienced in project management, problem solving and prioritization.
  • Strong working knowledge of Microsoft Office, particularly Excel.
  • Must have good verbal and written communication skills.
  • Ability to work in a fast-paced environment, while being able to make sound decisions.
  • Must be available and able to travel to other locations, including foreign travel (approx. 5%).

Nice To Haves

  • SAP experience preferred but not required.
  • ISO/TS 9001 and/or IATF 16949 knowledge; preferred.
  • Knowledge and experience with design of experiment methods and software; preferred.

Responsibilities

  • Creation, implementation, training and maintenance of manufacturing instructions, production process descriptions and process data collection needed for the safe, quality oriented and efficient production on dedicated production lines.
  • Execution of production trials in alignment with other functions, such as R&D and production.
  • Initiation of production trials based on a risk assessment for safety and quality in alignment with other responsible functions with focus on process parameter and process equipment.
  • Continuous improvement processes, i.e., aligning, executing and documenting measures to optimize the production process, in particular quality or efficiency improvements and waste reduction.
  • Initiation, development, and contribution to the implementation of technical measures for new or optimized equipment and carrying out the testing of the resulting process changes.
  • Carrying out causal research on quality deviations.
  • Defining measures necessary to correct or prevent errors and documenting these in the process FMEA, 8D reports and implemented countermeasures.
  • Leading the selection and application of tools and methods with respect to scientific standards.
  • Carrying out the statistical process control on the relevant equipment and evaluating it.
  • Building up process relevant databases and systems, analyzing the data (quality records, production data), documenting, and communicating the results.
  • Providing knowledge of processes and production in written reports and giving input into projects and capital expenditures to enhance safety, quality, and globally competitive production.
  • Managing projects in tesa product development or Plant Sparta projects according to the project guide process.
  • Participating in expert teams within the technology network and exchange with sister plants.
  • Enforcing all legal, quality, plant, and company rules with special emphasis on safety, environment, and quality according to IATF 16949 standards.
  • Working closely with production, quality, scheduling, R&D, and marketing on the above-mentioned tasks.
  • Performing other related duties as required.
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