Controls Engineer Jobs

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Automation Controls Engineer

PAR Systems•Saint Paul, MN

About The Position

RFA Engineering is an engineering service provider that delivers engineering support and expertise to clients. The Automation Controls Engineer supports the design, programming, integration, checkout, and validation of automated machinery and assembly equipment. Work may include electrical controls design, PLC/HMI programming, machine integration, troubleshooting, commissioning, and Factory Acceptance Testing (FAT), across applications such as biomedical, life science, industrial automation, and advanced manufacturing. The role collaborates with multidisciplinary engineering and manufacturing teams and contributes throughout the project lifecycle, from design and assembly support through testing and commissioning. The engineer also investigates and corrects electrical, controls, and software issues and maintains final as-built drawings, controls software, and technical documentation. RFA Engineering has provided product development and engineering services since 1943. Its work includes concept development, product design, documentation, problem-solving, simulation, optimization, and testing of components, systems, and complete machines. Engineering staff work at the company's Minneapolis Engineering Center, its Dubuque, Iowa branch office, and customer sites throughout the United States.

Requirements

  • Professional experience with industrial automation, controls engineering, automated machinery, or related equipment.
  • Experience with PLC-based machine-control systems.
  • Ability to read and understand electrical schematics and technical documentation.
  • Strong electrical and controls troubleshooting skills.
  • Strong analytical and problem-solving abilities.
  • Strong written and verbal communication skills.
  • Ability to work effectively with multidisciplinary engineering and manufacturing teams.
  • Visa sponsorship is not available for this position.

Nice To Haves

  • Bachelor's degree in Electrical Engineering, Electrical Engineering Technology, Controls Engineering, Automation Engineering, or a related technical discipline preferred.
  • Five or more years of relevant controls, automation, or machine-development experience preferred.
  • Experience taking automated machinery from design through checkout, commissioning, and Factory Acceptance Testing.
  • Experience with Rockwell PLCs and ladder logic.
  • Experience with FactoryTalk View, Ignition, or similar HMI platforms.
  • Experience with AutoCAD Electrical, EPLAN, or similar electrical design tools.
  • Experience designing industrial control panels and machine electrical systems.
  • Experience with sensors, actuators, motors, VFDs, servo drives, industrial communications, and machine-safety systems.
  • Experience with automated assembly machinery, robotics, motion-control systems, or other industrial automation.
  • Experience supporting biomedical, medical-device, life-science, or other controlled manufacturing applications.
  • Experience creating and maintaining as-built electrical drawings and controls documentation.
  • Experience with functional safety, safety-rated control systems, machine interlocks, or Safety Integrity Level (SIL) applications.
  • Experience with SIL 1, SIL 2, or SIL 3 systems is beneficial.

Responsibilities

  • Develop electrical controls designs for automated machinery and assembly equipment.
  • Create electrical schematics, control panel layouts, I/O documentation, and bills of material.
  • Develop PLC software for automated equipment and machine-control applications.
  • Develop machine sequences, operating modes, permissives, interlocks, alarms, diagnostics, and recovery functions.
  • Develop HMI applications, including operator screens, equipment status, alarms, and diagnostics.
  • Integrate PLCs, sensors, actuators, motors, drives, and other machine-control components.
  • Support electrical panel and machine assembly activities.
  • Perform machine checkout, controls troubleshooting, and commissioning.
  • Develop and execute functional tests to verify machine and controls performance.
  • Support Factory Acceptance Testing (FAT) and equipment verification activities.
  • Investigate electrical, controls, and software issues and implement corrective actions.
  • Collaborate with mechanical, electrical, software, manufacturing, and project engineering teams.
  • Incorporate checkout and commissioning changes into final as-built electrical drawings and controls software.
  • Create and maintain technical documentation throughout the project lifecycle.

Benefits

  • Health insurance
  • Dental insurance
  • Supplemental vision insurance
  • Company-paid life insurance
  • Company-paid long-term disability
  • Short-term disability
  • Retirement savings account with Traditional 401(k) and Roth 401(k)
  • Flexible Spending Plan
  • Dependent Care HSA for medical expenses
  • Bonus plan for exempt employees
  • Paid time off (PTO)
  • Paid holidays
  • Bereavement leave
  • Employee Assistance Programs (EAP)
  • Education assistance

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