Shop Foreman - Process Solutions

TDIndustries•Dallas, TX

About The Position

The Shop Foreman supervises and coordinates day-to-day fabrication and assembly activities within the Process Solutions manufacturing facility. The role provides leadership, planning, and technical guidance to ensure fabrication, modular assembly, and related manufacturing work is completed safely, efficiently, on schedule, and within budget. The Shop Foreman manages labor utilization, material flow, quality standards, and production goals while fostering a positive team environment focused on continuous improvement, partner development, customer satisfaction, and operational excellence. The position plans and oversees shop work such as pipe fabrication, welding, skid assembly, structural fabrication, equipment setting, testing, and packaging. It coordinates production plans and workforce needs, supports employees’ development, monitors performance and production metrics, resolves fabrication and workflow issues with relevant teams, and ensures work meets customer specifications, quality requirements, applicable codes, and safety standards. The role also coordinates materials and equipment, tracks labor and production using company systems, and supports improvements to manufacturing processes.

Requirements

  • High school diploma or GED required.
  • At least 5 years of manufacturing, fabrication, or industrial construction experience.
  • Thorough knowledge of fabrication, welding, assembly, and manufacturing processes.
  • Ability to read and interpret fabrication drawings, isometrics, P&IDs, and engineering documents.
  • Knowledge of quality control principles, inspection requirements, and industry standards.
  • Strong understanding of shop safety practices and OSHA requirements.
  • Excellent leadership, communication, and organizational skills.
  • Ability to manage multiple priorities in a fast-paced manufacturing environment.
  • Working knowledge of production planning, labor forecasting, and material management.
  • Proficiency with Microsoft Office and manufacturing/project management software.
  • Strong problem-solving and decision-making abilities.

Nice To Haves

  • Technical training or an associate degree in Manufacturing Technology, Construction Management, Industrial Technology, Welding Technology, or a related field.
  • OSHA 30 certification.
  • Applicable welding, fabrication, or trade certifications.
  • Forklift and overhead crane certifications, or ability to obtain them.
  • At least 2 years of leadership or supervisory experience.

Responsibilities

  • Plan, coordinate, and supervise daily fabrication and manufacturing activities in assigned shop areas, including pipe fabrication, welding, skid assembly, structural fabrication, equipment setting, testing, and packaging.
  • Develop and communicate daily and weekly production plans based on project schedules, manpower availability, material readiness, and workload demands.
  • Lead, coach, and develop fabrication personnel, including leadmen, welders, fitters, assemblers, apprentices, and other manufacturing partners.
  • Conduct performance management discussions, provide constructive feedback, and support partner growth through training and development opportunities.
  • Maintain accountability for safety, quality, productivity, housekeeping, and adherence to company policies and procedures.
  • Verify employees have the certifications, qualifications, and training required for assigned work.
  • Monitor fabrication progress and production metrics to keep projects on schedule and within budgeted labor hours.
  • Review shop drawings, fabrication packages, isometric drawings, specifications, work orders, and bills of material to ensure accurate execution.
  • Identify and resolve fabrication issues, drawing discrepancies, constructability concerns, and workflow challenges in coordination with engineering, project management, and production leadership.
  • Inspect work in progress and completed assemblies for compliance with quality standards, customer specifications, and applicable codes.
  • Support implementation and compliance with Quality Control programs, welding procedures, inspection requirements, and manufacturing standards.
  • Coordinate placement, staging, storage, and movement of materials, equipment, tools, and fabricated assemblies throughout the facility.
  • Ensure delivered materials match approved specifications and bills of material, and address shortages, damage, or discrepancies promptly.
  • Operate and supervise forklifts, overhead cranes, welding equipment, material handling equipment, and fabrication machinery as required.
  • Perform and document safety observations, toolbox talks, and daily safety activities.
  • Promote and sustain 5S/6S initiatives, continuous improvement, productivity enhancements, and waste reduction practices throughout the shop.
  • Track labor hours, production output, and job progress using company software and reporting systems.
  • Assist with workforce planning, staffing recommendations, hiring input, promotions, corrective actions, and performance evaluations.
  • Support shop leadership in developing and implementing manufacturing processes that improve efficiency, quality, and safety.
  • Perform other duties as assigned.
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