Manufacturing Engineer Jobs

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Manufacturing Engineer II

AeroVironment•Petaluma, CA

About The Position

The Manufacturing Engineer II designs and operates manufacturing systems for AeroVironment’s Unmanned Air Vehicles. The role selects manufacturing technologies and processes, plans and designs factory operations, and manages manufacturing process maintenance and continuous improvement. The engineer applies knowledge of manufacturing production processes, including creating and monitoring automated systems and developing new technologies, and supports and maintains processes used to manufacture Small Unmanned Air Vehicles. The position works on manufacturing strategies, capacity models, production equipment and documentation, work instructions, tooling, and product manufacturability. It collaborates with design engineering, suppliers, contract manufacturers, and cross-functional teams to support production and improve cost, quality, reliability, and lead time. The role may involve occasional travel to supplier sites, up to 30%, and requires access to ITAR- or EAR-controlled information subject to applicable U.S.-person or export-license eligibility requirements.

Requirements

  • Bachelor’s degree in Mechanical, Electrical, or a similar field, or an equivalent combination of education, training, and experience.
  • 2–5 years of experience in Manufacturing, Mechanical, Electrical, Test Engineering, or a similar field in the aerospace, automotive, or commercial industries.
  • Experience with Lean Manufacturing and Six Sigma methodology.
  • Experience with electro-mechanical manufacturing, drawings, procedures, and Bills of Materials.
  • Experience using Microsoft Office (Word, Excel, Outlook, PowerPoint, Access, and Project), MiniTab, Oracle, Agile, and CAD programs.
  • Ability to travel occasionally to supplier sites, up to 30%.
  • Strong organization and planning, oral and written communication, time management, conflict management, and stress management skills; ability to meet deadlines and work independently.
  • Strong problem-solving skills and familiarity with root cause analysis techniques.
  • Ability to work in a fast-paced, deadline-driven environment where small teams share a broad variety of duties.
  • Initiative and drive to accomplish goals and meet company objectives; ownership and responsibility for work products; commitment to learning from mistakes and improving performance.
  • Effective analytical, interpersonal, and communication skills; ability to collaborate and prioritize team success.
  • Ability to work in an office and manufacturing environment; ability to sit and stand for long periods and to talk, hear, and use hands and fingers to operate a computer and telephone keyboard.
  • Must qualify as a U.S. person under ITAR/EAR or be eligible for an export license, as applicable. Some positions may require current U.S. citizenship due to contract requirements.

Nice To Haves

  • SolidWorks experience is preferred.
  • Specific experience with sheet metal fabrication, plastics, composite layups, printed circuit board assembly, mechanical assembly, calibration, and testing processes.

Responsibilities

  • Create equipment specifications and documentation for development, qualification, and support of production assembly and test equipment.
  • Help implement Lean Manufacturing principles and apply Six Sigma methodology to improve productivity, quality, and lead time.
  • Generate Value Stream Maps to reduce cycle time, waste, variation, and low production yields.
  • Develop manufacturing strategies and capacity models for new and current products, including estimating and maintaining capital requisitions.
  • Generate new and review existing work instructions, assembly procedures, and supporting documentation that control the manufacturing process.
  • Estimate costs for new production tooling and fixtures; lead Make/Buy analysis on assemblies with a cross-functional team.
  • Perform Design for Manufacturing, cost, and reliability analysis on new products with the design engineering team.
  • Work with suppliers and contract manufacturers to ensure receipt of conforming parts and assemblies.
  • Analyze problems of moderate scope by reviewing a variety of factors.
  • Perform other duties as assigned.

Benefits

  • Medical insurance
  • Dental insurance
  • Vision insurance
  • 401(k) with company matching
  • 9/80 work schedule
  • Paid holiday shutdown

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