XBAT AVEN Mechanical Design Staff Engineeer
About The Position
In partnership with Shield AI, GE Aerospace is advancing F110 propulsion system integration for XBAT, a next-generation autonomous aircraft that takes off and lands vertically. The effort involves developing an axisymmetric vectoring exhaust nozzle (AVEN) that balances thrust-vector control authority, weight, thermal capability, structural integrity, and manufacturability. Engineering scope includes aerodynamic design, kinematic and mechanical integration, heat transfer analysis, material selection, and validation planning for high-performance unmanned aircraft operation. The XBAT AVEN Mechanical Design Staff Engineer leads the design, procurement, and development of components for the F110 vectoring exhaust nozzle module as a hardware and/or sub-module owner. The position works with internal and external engineering disciplines and may report to an engineering manager in Lynn, Massachusetts, or Evendale, Ohio.
Requirements
- Bachelor's degree in Mechanical Engineering or a related discipline from an accredited university.
- At least 8 years of experience in mechanical design and analysis, preferably in the energy, aerospace, or industrial sectors.
- Ability to meet U.S. Person status requirements for access to U.S. export-controlled information.
Nice To Haves
- Master's degree or Ph.D.
- Proficiency with CAD software such as NX or equivalent and advanced FEA tools such as Ansys.
- Strong understanding of material science, manufacturing processes such as machining, casting, and additive manufacturing, and design for manufacturing (DFM).
- Experience conducting complex engineering analyses and interpreting results to guide design decisions.
- Knowledge of industry standards and regulations relevant to mechanical design and energy systems.
- Excellent problem-solving, critical-thinking, and attention-to-detail skills.
- Strong written and verbal communication skills, including the ability to present technical information effectively.
- Ability to work independently and as part of a multidisciplinary team in a fast-paced environment.
Responsibilities
- Lead cross-functional teams in mechanical design and development of complex components and subsystems for the XBAT AVEN module.
- Conduct advanced engineering analyses, including FEA for stress, thermal, vibration, and fatigue, to optimize designs and ensure compliance with performance and safety requirements.
- Work with product definition teams to issue component and assembly drawings.
- Develop and execute design verification and validation plans, including component- and system-level testing, data analysis, and reporting.
- Collaborate with electrical engineers, materials scientists, manufacturing engineers, and project managers to integrate mechanical designs into larger systems.
- Prepare and present technical design reviews, documentation, and reports to internal and external stakeholders.
- Identify and implement opportunities for design optimization, cost reduction, and manufacturing process improvements.
- Stay current with industry trends, new technologies, and best practices in mechanical engineering and energy systems.
- Mentor junior engineers and provide technical guidance on complex design challenges.
Benefits
- Medical, dental, vision, and prescription drug coverage
- Health Coach access
- Employee Assistance Program with confidential assessment, counseling, and referral services
- 401(k) savings plan with company matching contributions and company retirement contributions
- Fidelity resources and planning consultants
- Tuition assistance
- Adoption assistance
- Paid parental leave
- Disability insurance
- Life insurance
- Paid time off for vacation or illness
- Annual discretionary bonus
- Relocation assistance
- Professional development
Stand Out From the Crowd
Upload your resume and get instant feedback on how well it matches this job.
What This Job Offers
Job Type
Full-time
Career Level
Senior
