Systems Test Analyst I

General Atomics•Huntsville, AL

5d•Onsite

About The Position

General Atomics Electromagnetic Systems (GA-EMS) designs and manufactures first-of-a-kind electromagnetic and electric power generation systems. GA-EMS' expanding portfolio of specialized products and integrated system solutions support critical fleet, space systems and satellites, missile defense, power and energy, and process and monitoring applications for defense, industrial, and commercial customers worldwide. We have an exciting opportunity for a Missile & Projectile Weapon Systems Specialist to join our team as an Integration and Test Support Specialist. In this role, you will support the assembly, integration, and test of missile and projectile weapon systems and subsystems and assist in the execution of both laboratory and field testing. You will work closely with engineers and other specialists to build hardware, instrument test articles, operate test equipment, and document results in a fast-paced development environment.

Requirements

Hands-on experience with mechanical and electromechanical assembly, preferably on aerospace, defense, or other high-reliability systems.
Ability to read and interpret: Engineering drawings, Schematics and wiring diagrams, Bills of material, Written work instructions.
Proficiency using standard hand tools and assembly tools, including: Torque wrenches, Crimpers, Soldering equipment, Precision measuring tools.
Experience working with electrical and electronic hardware, including basic use of test equipment such as multimeters and oscilloscopes.
Demonstrated ability to troubleshoot mechanical, electrical, and electromechanical assemblies using systematic fault-isolation techniques and standard test equipment.
Ability to follow detailed procedures, maintain accurate records, and strictly adhere to safety, quality, and configuration control requirements.
Strong attention to detail, manual dexterity, and a commitment to producing high-quality work.
Effective communication skills and the ability to work collaboratively in a multidisciplinary team environment.
Ability to lift and handle moderate weights, stand for extended periods, and work in laboratory, shop, and field/range environments.
Ability to work overtime, off-shift, and travel to test ranges and other facilities as required.
U.S. citizenship is required.
Ability to obtain and maintain a DoD Secret security clearance; an active clearance is preferred.

Nice To Haves

Ability to translate engineering drawings and schematics into detailed, user-friendly work instructions and build documentation is highly desired.
Experience supporting test activities in a laboratory, production, or field environment; familiarity with data acquisition systems and instrumentation is desired.
Experience working with or around ordnance, energetic devices, or weapon systems is highly desired; prior military armament, missile, or munitions experience is a plus.
Familiarity with applicable military and industry standards for assembly and workmanship (e.g., IPC/WHMA-A-620, IPC J-STD-001) is desired.

Responsibilities

Assemble and integrate missile and projectile weapon system hardware and subsystems in accordance with engineering drawings, work instructions, and standard operating procedures.
Perform mechanical and electromechanical assembly, including installation of: Circuit cards, Harnesses and connectors, Sensors and actuators, Mechanical structures.
Route, terminate, and inspect electrical wiring and cable harnesses; perform continuity, insulation resistance, and basic functional checks.
Install and remove instrumentation on test articles for laboratory and field tests, including: Strain gauges, Accelerometers, Thermocouples, Pressure transducers.
Set up, operate, and monitor laboratory test equipment under engineering direction, such as: Power supplies, Data acquisition systems, Oscilloscopes, Multimeters, Environmental test equipment.
Support the preparation, setup, and execution of laboratory tests, including functional, performance, and environmental testing of subsystems and components.
Support field and range testing activities, including: Pre-test assembly and test article configuration, Instrumentation checkout, Post-test disassembly and inspection.
Follow detailed test procedures and work instructions; accurately record test data, observations, and configuration information in logs, travelers, and test reports.
Assist engineers in troubleshooting and resolving hardware issues discovered during assembly and test, including basic fault isolation using hand tools and standard test equipment.
Independently troubleshoot mechanical, electrical, and electromechanical issues at the component and subsystem level and implement corrective actions under engineering guidance.
Handle and work around energetic devices, ordnance components, and safe/arm mechanisms in accordance with established explosives safety procedures and training.
Maintain a clean, organized, and safe work area; ensure tools, equipment, and test fixtures are properly maintained and controlled.
Adhere to all company, program, and regulatory requirements related to safety, quality, configuration control, and security.
Support continuous improvement efforts related to assembly methods, test setups, tooling, and documentation.
Develop and refine clear, step-by-step work instructions and build travelers from engineering drawings, models, and schematics to support repeatable, high-quality assembly and test operations.
Provide feedback on assembly and test procedures to improve clarity, efficiency, and safety.
May provide guidance and on-the-job training to less experienced technicians.
Perform other duties as assigned or required to support program objectives.