Senior Manufacturing Test Engineer II

Werfen•Bedford, MA
•$145,000 - $175,000

About The Position

Werfen is a family-owned diagnostics company founded in 1966 in Barcelona, Spain, with more than 7,000 employees. The Senior Manufacturing Test Engineer designs, develops, and validates automated manufacturing test systems for on-market electromechanical assemblies and instruments used in medical diagnostic products. The role covers the full lifecycle of test fixture development, from conceptual design and hardware selection through system integration, software controls, documentation, and validation. Reporting to the Operations Director, the engineer collaborates with R&D, Quality, and Manufacturing and independently applies engineering principles and technical judgment to deliver robust, reliable, and scalable test solutions. The role plans and prioritizes moderately complex work aligned with production goals, analyzes data and trends, performs root cause analysis, and communicates technical information across teams. It also provides mentorship and technical guidance, contributes to design reviews and documentation, and recommends process improvements. Travel is less than 5% of the time. The stated annual base salary range is $145,000 to $175,000. The role is eligible for medical, dental, and vision insurance, an employer-matched 401(k), paid vacation and sick leave, and may be eligible for a performance-based bonus.

Requirements

  • Bachelor of Science in Engineering and at least 12 years of product development experience, or a Master of Science degree and at least 8 years of product development experience.
  • Proficiency in scripting and programming with TestStand, Python, and LabVIEW.
  • Proficiency with version control systems such as Git, SVN, or Perforce.
  • Expertise in test fixture development and a strong foundation in electrical engineering concepts.
  • Strong understanding of electromechanical systems.
  • Working knowledge of basic electrical equipment, including digital multimeters, oscilloscopes, and power supplies.
  • Knowledge of statistical analysis and working knowledge of Minitab.
  • Experience in statistical analysis, root cause analysis, creative problem solving, and critical thinking.
  • Strong verbal and written communication skills.
  • Ability to work independently and collaboratively, resolve complex problems, and remain self-motivated.
  • Experience with robotic or automated systems.
  • Ability to travel less than 5% of the time.

Nice To Haves

  • Experience supporting manufacturing of instrumentation and/or disposables.
  • Experience with Lean and Six Sigma problem-solving methodologies.
  • Experience working in a regulated industry; In Vitro Diagnostics or medical device experience is highly desired.

Responsibilities

  • Lead development of new manufacturing test methods, including defining specifications, designing and procuring fixtures, and improving device testability through design for test.
  • Manage outsourced fixture development and supplier deliverables.
  • Develop and debug test sequences using TestStand, LabVIEW, or equivalent, including communication with databases.
  • Execute process validations, including pFMEA, IQ, OQ, PQ, Gage R&R, DoE, and process capability activities.
  • Author documentation and participate in design control and risk assessment activities.
  • Independently plan, perform, and prioritize moderately complex tasks in alignment with production goals.
  • Analyze and interpret data, identify trends, and determine appropriate next steps when required.
  • Perform root cause analysis and drive corrective actions.
  • Communicate complex technical information through documentation, presentations, and technical summaries.
  • Mentor and provide technical guidance to group members and cross-functional technical teams.
  • Perform documentation and participate in design reviews; review and provide input on deliverables from other functions.
  • Generate predictable schedules for activities related to assigned projects.
  • Recommend and implement improvement initiatives for department practices.
  • Manage and collaborate with vendors and Contract Manufacturers.

Benefits

  • Medical insurance
  • Dental insurance
  • Vision insurance
  • 401(k) retirement plan with employer match
  • Paid vacation
  • Paid sick leave
  • Performance-based bonus eligibility for management and select professional roles
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