Sealant Specialist

Orizon Aerostructures•Chanute, KS

About The Position

The Sealant Specialist performs post-assembly sealing work on major assemblies, sub-assemblies, and integral fuel cells. The role includes applying fillet, fay, cap, and brushcoat seals; preparing and cleaning surfaces; and applying sealants in accordance with applicable BAC and customer specifications. The specialist follows work instructions, blueprints, parts lists, standards, and other specifications to complete assigned work and self-inspects completed tasks for quality and conformity. The position also supports leak testing of fuel cavities, maintains production and quality objectives, reports work status and non-conformances, and helps keep the work area clean, safe, and properly inventoried. Extended hours, overtime, and weekend work may be needed to support production and operations.

Responsibilities

  • Obtain daily work assignments from the lead or supervisor and review relevant work instructions to determine the work area.
  • Gather required sealants, solvents, cleaners, wipers, tools, and materials from designated storage areas.
  • Prepare surfaces by cleaning tank areas with appropriate solvents and processes and ensuring they are wiped dry.
  • Load seal guns and apply sealant and brushcoat according to BAC specifications, including fillet seals to system components and sealing fastener heads and collars.
  • Apply post-assembly sealant to major assembly and sub-assembly areas using basic seal knowledge and pressure- and corrosion-seal assembly requirements.
  • Prepare work using work instructions, blueprint specifications, and parts lists.
  • Self-inspect work in accordance with customer specifications and perform a personal check of work areas before presenting the job for inspection, correcting non-conformances, damage, or missing sealant.
  • Assist with helium leak test operations and perform functional tests on fuel cavities to determine whether leaks exist.
  • Ensure assemblies and detail parts are free of foreign object debris and non-conformance issues.
  • Clean, prime, paint, seal, part-mark, and correct sealant and paint issues according to specifications.
  • Report non-conformances to team leads and/or the production supervisor.
  • Follow safety procedures and report unsafe conditions to safety officials or manufacturing supervision.
  • Report job status and production restraints to team leaders and/or the production supervisor.
  • Maintain production schedules, earned standard hour objectives, and quality and production goals.
  • Maintain an “Ultra C-Lean” working environment by following proper procedures, keeping the work area clean, and confirming tool inventory at the beginning and end of each shift.
  • Communicate and act in a manner that supports positive working relationships with customers, clients, co-workers, and management.
  • Work extended hours, overtime, and weekends when necessary to support production and operations activities.
  • Perform other duties as assigned by supervision.
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