Mechanical Engineering Intern

AeroVironment•Pottstown, PA

59d•Hybrid

About The Position

Our Summer Internship Program is meticulously designed to provide students with an immersive and dynamic experience within our industry, offering a taste of what it's like to be part of our professional team. We strive to simulate a full-time job, enabling our interns to work hands-on with cutting-edge technology, contribute to meaningful projects, build strong relationships with coworkers, and develop strategic problem-solving skills. Our program is highly selective, hosting only a handful of interns each year, ensuring personalized attention and ample opportunities to work closely with AV team members. We are hiring for various roles and locations throughout the U.S. During the interview process, we will discuss specific details regarding the team and location.

Requirements

Currently pursuing a Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or a related field
Basic experience with 3D CAD software (preferably SolidWorks)
Familiarity with mechanical components such as machined parts, sheet metal, plastic parts, or composite materials
Exposure to hands-on prototyping, lab testing, or mechanical assembly through academic or personal projects
Strong communication and organizational skills
Eagerness to learn and contribute in a fast-paced, collaborative environment
This position requires access to information that is subject to compliance with the International Traffic Arms Regulations (“ITAR”) and/or the Export Administration Regulations (“EAR”). In order to comply with the requirements of the ITAR and/or the EAR, applicants must qualify as a U.S. person under the ITAR and the EAR, or a person to be approved for an export license by the governing agency whose technology comes under its jurisdiction.
Some positions will require current U.S. Citizenship due to contract requirements.
A “U.S. person” according to the ITAR definition is a U.S. citizen, U.S. lawful permanent resident (green card holder), or protected individual such as a refugee or asylee. See 22 CFR § 120.15.

Nice To Haves

Familiarity with SolidWorks EPDM or other Product Data Management (PDM) systems
Exposure to ASME Y14.5 GD&T standards and engineering drawing practices
Interest or experience in designing test fixtures or tooling
Basic understanding of structural dynamics or thermodynamics in mechanical design
Demonstrated problem-solving ability and attention to detail
Self-motivated, proactive, and eager to take initiative
Team player who values collaboration and continuous improvement

Responsibilities

Assist in the design of mechanical components and systems, including airframes, payload enclosures, ground equipment, launch systems, and electro-mechanical assemblies
Create and modify 3D CAD models and assemblies using SolidWorks
Support simulation and analysis tasks using tools like SolidWorks Simulation or ANSYS
Participate in prototype fabrication, assembly, and testing using in-house tools and rapid prototyping methods (e.g., 3D printing)
Help generate technical drawings and bills of materials in accordance with industry drafting standards
Collaborate with engineers to support design reviews, testing activities, and integration of mechanical systems
Contribute to documentation and reporting of design progress and test results
Learn and assist in configuration control and engineering change processes
Perform other tasks as assigned to support ongoing development efforts