MATERIALS & PROCESS ENGINEERING INTERN

CCAMDisputanta, VA
$24 - $30Onsite

About The Position

The Materials & Process Engineering Intern will support CCAM’s research programs. Interns will help to ensure that projects are delivered on time, on budget, and with a high standard of quality.

Requirements

  • Completed at least two years of academic credit towards a scientific or engineering degree at an accredited university, rising Junior, Senior, or Graduate student.
  • Academic Major OR Area of Focus: Materials Science and Engineering; Mechanical Engineering; Manufacturing Engineering; Industrial Engineering
  • Completed Coursework: Physics I with Lab or Engineering I with Lab; Physics II with Lab or Engineering II with Lab; Technical Writing or Technical Communication; Introductory Engineering Discipline Course
  • Technical Skills: Minimum familiarity with any of the following areas is desired: Metallography, Microscopy Experience, Data Collection & Analysis, Additive Manufacturing, Surface Engineering / Coatings, Machining, Proficient in Excel, Familiarity with Python a plus.
  • Candidates must be qualified for access to technology or intellectual property that is subject to export control requirements without an export control license.
  • Only select candidates from CCAM's 5 University Members: Virginia State University, Virginia Commonwealth University, Old Dominion University, University of Virginia, & Virginia Tech.
  • Ability to work independently towards an established goal without continuous oversight or assistance.
  • Ability to quickly grasp key concepts needed to attack difficult engineering and manufacturing problems.
  • Ability to maintain a positive, team-first mentality.
  • Ability to take ownership of projects.
  • Passion for development and application of scientific principles.
  • Passion for innovative, creative, technically complicated problem solving.
  • Passion for working outside of your comfort zone.
  • Passion for having fun while learning new things!

Nice To Haves

  • Familiarity with Python

Responsibilities

  • Gain more in-depth understanding of Surface Engineering, Thermal Spray Coating & Materials Research.
  • Support new and ongoing thermal spray-coating process development.
  • Exposure to Atmospheric Plasma Spray (APS) manufacturing process for aerospace applications
  • Provide material quality feedback for additive manufacturing & surface engineering processes.
  • Understanding materials’ microstructure and its impact on properties and performance
  • Prepare and characterize materials research specimens.
  • Metallography preparation and characterization techniques
  • Specimen mounting, cross-sectioning, and polishing to reveal materials’ microstructure for inspection
  • Optical & scanning electron microscopy for microstructure imaging and elemental analysis
  • Microstructure assessment of metal alloys and ceramic coatings
  • Computed Tomography (CT) analysis assistance for internal porosity and cracking
  • Mass and thickness measurements of various materials and coatings
  • Surface roughness and morphology assessment using profilometry and confocal microscopy
  • Build expertise in technical data reporting.
  • Communication Skills, especially Technical Writing
  • Collect and analyze experimental data
  • Compile presentations of experimental results
  • Perform scientific literature reviews on research topics with little prior knowledge.
  • Create written documentation of techniques used & work methods
  • Work collaboratively with our researchers.
  • Stay up to date with the latest developments in manufacturing technologies and provide research support to the team.
  • Interface with our industry & government partners for technical collaboration and project status communications.
  • Conduct and assist in manufacturing data analysis.
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