Manufacturing Process Engineer

American Regent•Shirley, NY

About The Position

The Process Engineer manages multiple projects in an FDA-regulated environment, including timelines, documentation, procurement, implementation, and closeout. The role develops procedures and systems to ensure manufacturing operations and maintenance meet cGMP requirements and operational-efficiency goals, and leads efforts to identify improvement opportunities. The engineer supports commercial manufacturing, Research & Development, and Validation operations as needed. This is a hands-on role focused on equipment and processes supporting aseptic manufacturing, inspection, and packaging. The Process Engineer serves as a subject matter expert, chairs meetings, presents topics to leadership, and communicates professionally and thoroughly across the organization.

Requirements

  • Bachelor’s degree in a science or engineering field.
  • At least 3 years of experience in a field related to manufacturing or industrial engineering.
  • Experience writing technical documentation and protocols, such as SOPs, NOEs, and CAPAs.
  • Ability to read documents in Standard English, including SOPs, maintenance schedules, and operating manuals.
  • Ability to perform the essential duties satisfactorily.

Nice To Haves

  • Manufacturing Engineering or Industrial Engineering degree.
  • Pharmaceutical manufacturing experience.
  • Lean Six Sigma certification.
  • Experience with computer-assisted design software such as MS Project, AutoCAD, Solidworks, or Visio.
  • Experience operating parenteral manufacturing equipment.

Responsibilities

  • Assure compliance with cGMP requirements and adherence to Standard Operating Procedures.
  • Create and manage project scope.
  • Perform Factory Acceptance Testing (FAT) of manufacturing equipment.
  • Improve operations to increase quality, productivity, and efficiency and reduce costs.
  • Investigate operational problems affecting production, report findings, and recommend solutions.
  • Recommend ways to reduce production costs, including new process equipment and equipment justifications to improve performance.
  • Evaluate the existing product portfolio strategically to optimize profitability through product modification, supply-base management and alignment, and improved supply-chain methods.
  • Assemble, lead, and manage cross-functional value-analysis teams to deliver site and corporate savings goals.
  • Provide key performance indicator data, such as production control charts, reliability, and process capability, to monitor progress and improve processes.
  • Support new production and development equipment through vendor activities during installation, commissioning, and qualification (I/O/PQ).
  • Work with maintenance technicians to develop, implement, and improve maintenance practices and procedures.
  • Identify, generate, and manage appropriate change controls to improve processes and address investigation root causes in a cGMP environment.
  • Collaborate with relevant departments to determine estimated costs, run time, and cost reductions, and provide feedback via video loops.
  • Perform other tasks and duties assigned by management.

Benefits

  • Healthcare
  • Life insurance
  • Profit sharing
  • Paid time off
  • Matching 401(k)
  • A wide range of other benefits
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