Assembler Large Engine

Fairbanks Morse Defense•Beloit, WI

8d•Onsite

About The Position

The Assembler Large Engine assembles a variety of large engines at Fairbanks Morse Engine in Beloit, Wisconsin. Working from drawings, verbal instructions, and standard work documents, the assembler completes engine assemblies to drawing specifications, performs fitting and machining-related operations as needed, and maintains tolerances through fitting, alignment, and adjustment. The role includes assembling engine components, subassemblies, controls, piping, and associated equipment; supporting wear-in and testing procedures; and preparing completed engines for shipment to customer or company specifications. Parts weighing up to 75 pounds may be handled by hand, with heavier parts handled using appropriate hoists or overhead cranes.

Requirements

Ability to read blueprints.
Experience with precision tooling and its use.
Ability to use hand tools and pneumatic and electric tooling.
Ability to work with a harness at different heights.
Ability to qualify or become certified to operate a forklift and overhead crane.
Ability to work well under pressure.
Self-motivation.
Ability to comprehend and follow standard work documents.
Ability to handle heavy parts based on FMD standards.
Ability to work with various solvents.
Ability to become respirator certified.
Experience with hydraulic tooling.
Ability to use excessive heat and cold for assembly processes.
Ability to execute tasks without constant direct oversight.

Responsibilities

Receive assignments, drawings, and/or verbal instructions.
Assemble engines to drawing specifications, performing operations such as deburring, filing, surfacing, drilling, tapping, reaming, doweling, shimming, water testing, and cleaning parts as required.
Assemble miscellaneous parts and subassemblies, including crankshafts, lower bases, blocks, connecting rods, camshafts, and bearing gear assemblies.
Assemble cams, fuel oil pump assemblies, and control rods, and make final settings.
Assemble lube oil pumps and associated parts.
Fit and assemble piping and tubing received from the piping department or pre-manufactured.
Assemble engine controls, governor and distributor drive, gas cam housing and gearing; set timing; install the alternator; set rotor to stator; align to the crank extension; adjust air gap; and torque bolts.
Assemble rotor arm housings, rocker arms and pins, turbochargers, and associated brackets.
Maintain tolerances by fitting, aligning, and adjusting components.
Disassemble and reassemble parts during wear-in and test procedures.
Dismantle engines, clean them, replace worn parts, and prepare them for shipping according to customer or company specifications.
Handle parts by hand up to 75 pounds and use a hoist or overhead crane for heavier parts as appropriate.