Test Engineer

Tokai Rika Group•Battle Creek, MI

About The Position

The Test Engineer plans, develops, and conducts tests on automotive components, products, and systems using electronic theory, testing methodology, and established procedures. The role includes setting up and operating equipment; conducting electrical, mechanical, functional, durability, and failure-mode testing; inspecting products; and measuring components with dimensional tools. The engineer analyzes and reports test data, develops and improves measurement methods, supports prototype and production work, and helps ensure testing equipment and processes are accurate and maintained. The position coordinates test schedules, equipment reservations, specifications, and project status. It also supports audits, collaborates with engineering and other departments, evaluates suppliers and vendor proposals, and may train and lead technicians and engineers. Local travel may be required. The associate must conduct work in compliance with Part 111 of 1994 Michigan P.A. 451, RCRA, and DOT requirements.

Requirements

Bachelor’s degree and at least 3 years of experience in directly related duties, or an associate degree and 5 to 7+ years of experience in directly related duties.
At least 5 years of experience programming CMM using MCOSMOS software.
Ability to work positively and effectively in a multicultural environment.
Computer literacy, including Microsoft Office and email systems.
Knowledge of electrical, electronic, and electromechanical principles and equipment.
Knowledge of MIOSHA safety compliance.
Mathematical skills in algebra, geometry, and trigonometry.
Ability to use dimensional measuring tools.
Knowledge of gauging, calibration systems, and measurement systems analysis.
Strong verbal and written communication skills, including preparing accurate and timely reports and delivering presentations.
Ability to interpret and communicate ideas clearly, listen effectively, and share information.
Attention to detail, quality, accuracy, and continuous improvement, including identifying root causes of quality problems.
Customer-service skills, including resolving customer problems and meeting commitments.
Teamwork skills, including meeting deadlines, valuing others’ opinions, and contributing directly to team goals.
Ability to adapt to change, pressure, new responsibilities, and differing perspectives.
Time-management and organizational skills, including prioritizing tasks and managing workload and information flow.
Commitment to maintaining a clean and safe workplace and supporting safety programs.
Sufficient manual dexterity to stage products for testing and use measuring tools and devices.
Ability to distinguish colors accurately for color testing.
Sufficient visual acuity, with or without corrective lenses, to inspect products and read gauges and other measuring devices.
Ability to lift up to 50 pounds.

Nice To Haves

Data Acquisition software experience.

Responsibilities

Program and operate test equipment and conduct specified electrical, mechanical, functional, durability, and failure-mode tests.
Visually evaluate products and measure products and components using dimensional tools.
Schedule testing, reserve equipment, clarify test specifications, create schedules, update status, review test plans before manager approval, and complete assignments accurately and on time.
Propose, establish, troubleshoot, and improve measurement and test methods; take at least five measurements and calculate the average; conduct gauge repeatability and reproducibility studies; and recommend measurement-system improvements.
Check test-area equipment daily, verify its operation, address maintenance issues, maintain equipment according to procedures, send calibration equipment out by deadlines, and develop preventive-maintenance schedules.
Support test setup and design, build, or modify test jigs, fixtures, and equipment; review others’ designs; troubleshoot moderately complex issues; and implement corrective actions.
Analyze, verify, and record test and measurement data using statistical process control; create graphs and charts; present results in the required format; recommend actions; and review results to recommend design changes that eliminate causes of malfunctions.
Interpret blueprints, mechanical drawings, diagrams, engineering specifications, and electrical schematics to develop operating instructions; select, install, and calibrate recording equipment and circuitry; and develop specifications for non-standard apparatus.
Work with prototype, quality, and production engineers to facilitate prototype manufacturing and contribute effectively as a member of product development teams.
Support audits and train and lead technicians and engineers, reviewing their work and test results for accuracy.
Evaluate potential suppliers; obtain, compare, and evaluate vendor quotes; select vendors; and schedule outside calibration, installation, and maintenance services.
Perform other assigned duties.
Conduct work in compliance with applicable Part 111 of 1994 Michigan P.A. 451, RCRA, and DOT requirements.