Tech 4, Facilities/Maint, Boiler Room Op

Kenvue•Fort Washington, WA

12d•Onsite

About The Position

The Boiler Maintenance Operator/Mechanic performs boiler room operations and maintenance with minimal supervision to support facility utilities and manufacturing processes. The role ensures safe, reliable, and efficient operation of boilers, steam distribution and condensate return systems, reverse osmosis (RO) water systems, and associated equipment. It involves troubleshooting, inspection, repair, maintenance, and optimization of utility equipment in compliance with safety, environmental, quality, and regulatory requirements. The position also supports uninterrupted manufacturing operations by maintaining utility services, carrying out preventive and corrective maintenance, documenting work and equipment performance, and collaborating with engineering and operations personnel on recurring issues and improvements. The role is fully onsite in Fort Washington, Pennsylvania, and reports to the Facilities Manager.

Requirements

High school diploma or equivalent.
At least five years of maintenance experience in a regulated, automated manufacturing environment.
Experience operating and maintaining industrial boilers, steam systems, water treatment systems, and utility equipment.
Working knowledge of boiler operations and maintenance; steam and condensate systems; electrical, hydraulic, pneumatic, and mechanical systems; and RO water treatment systems.
Experience troubleshooting, repairing, calibrating, and maintaining manufacturing and utility equipment.
Ability to read and interpret technical drawings, blueprints, schematics, and P&IDs.
Experience with preventive maintenance programs and diagnostic testing equipment.
Working knowledge of manufacturing automation systems, including Wonderware, MES, and SAP.
Basic to intermediate proficiency in Microsoft Word and Excel.
Strong mechanical aptitude and troubleshooting capabilities.
Ability to work independently with minimal supervision.
Excellent attention to detail and problem-solving skills.
Strong communication and collaboration skills with operations, engineering, maintenance, and management teams.
Ability to document maintenance activities and communicate technical findings effectively.
Understanding of safety regulations, environmental requirements, and compliance standards in a regulated manufacturing environment.
Ability to meet the physical demands of the position, including continuous handling of materials weighing 5–25 pounds and frequent handling of materials weighing 25–50 pounds.
Ability to stand, walk, climb stairs and ladders, bend, stoop, and work in mechanical utility environments for extended periods.

Nice To Haves

Technical certification, trade school training, apprenticeship, or relevant boiler operator/mechanic experience.
Pharmaceutical manufacturing experience and knowledge of Good Manufacturing Practices (GMP).
Applicable trade-specific licenses or certifications.

Responsibilities

Operate, monitor, troubleshoot, service, adjust, repair, and maintain boiler room equipment and instrumentation.
Monitor steam generation and supply, condensate return, and RO water systems; conduct water testing, interpret results, and implement corrective actions.
Adjust boiler utilities to improve efficiency, reliability, and performance, and maintain uninterrupted utility services for facility and manufacturing operations.
Perform routine cleaning, housekeeping, inspections, and non-routine maintenance in utility areas.
Use manufacturing test equipment to inspect, test, troubleshoot, and maintain tools, components, instruments, and equipment.
Disassemble, repair, and reassemble malfunctioning equipment, instruments, and testing apparatus.
Inspect, test, calibrate, and verify equipment performance against established specifications.
Troubleshoot and repair electrical, hydraulic, steam, condensate, pneumatic, and mechanical systems using appropriate testing devices and tools.
Perform preventive and corrective maintenance according to established procedures and schedules.
Read and interpret blueprints, schematics, P&IDs, and technical drawings to diagnose and resolve equipment issues.
Use hand tools, power tools, and specialized testing equipment for maintenance and repair.
Identify equipment malfunctions and recommend corrective actions to improve reliability, productivity, and efficiency.
Collaborate with engineering and operations personnel to assess equipment performance, troubleshoot recurring issues, and implement improvements.
Recommend equipment modifications and upgrades to extend equipment life and improve system performance.
Maintain accurate maintenance records and equipment documentation; prepare technical reports, charts, graphs, schematics, and maintenance records regarding repairs, failures, and performance.
Comply with applicable EH&S, quality, regulatory, company safety, environmental, and GMP requirements.
Perform other assigned maintenance and facility-related duties.