Sr Technician - Service

ZF Group•Northville, MI

About The Position

The Senior Service Technician is responsible for repairing, servicing, calibrating, and commissioning test systems to support end-of-line and R&D testing operations at customer sites. The role includes diagnosing, maintaining, installing, rebuilding, and testing a variety of systems and components, as well as performing preventive maintenance and equipment safety checks. The technician documents repair work, reports unusual equipment issues, maintains a safe and organized work area, follows 5S and IATF/ZF procedures, and participates in continuous improvement and ongoing professional development. Travel is mainly within the United States, Canada, and Mexico, averaging 50% and reaching up to 75% during peak periods depending on the project.

Requirements

Associate’s degree.
4–6+ years of related experience and/or trades training in complex machine maintenance; internships and co-ops are included.
Ability to read blueprints in DIN/ISO standard format using metric units.
Ability to analyze blueprints and use mathematics to evaluate and understand complex machine drawings.
Working knowledge of hydraulics, pneumatics, and mechanical components and their functions.
Working knowledge of machine, tool, equipment, and test-system operations, as well as repair methods and procedures for mechanical, electrical, hydraulic, and pneumatic components.
Basic knowledge of electrical wiring and troubleshooting.
Proficiency in Microsoft Office, including Excel, Word, and PowerPoint.
Basic math and reading skills.
Ability to work independently in a fast-paced, high-volume environment.
Ability to interface with cross-functional teams and personnel and management at all levels.
Good verbal and written communication skills.
Strong mechanical experience, problem-solving and analytical skills, and attention to detail.
Ability and willingness to travel, mainly in the United States, Canada, and Mexico; travel averages 50% and may reach 75% during peak periods depending on the project.
Valid driver’s license.

Responsibilities

Diagnose, repair, maintain, install, and rebuild test systems used in validation processes at company and customer sites.
Install equipment, perform test procedures, diagnose mechanical, electrical, hydraulic, and pneumatic issues, and determine the nature of malfunctions.
Replace motors, pumps, belts, wiring, numeric controls, and related mechanical, electrical, electronic, hydraulic, and pneumatic components.
Inspect component parts; repair, reassemble, and test valves, pumps, and solenoid valves; and rewire controls.
Build special assemblies or test fixtures and machine replacement parts or fixtures.
Move and install equipment, wire in electric power, install hydraulic lines, and connect air lines.
Perform scheduled preventive maintenance and calibrations on test systems.
Periodically check the functionality of equipment safety devices.
Document issues, solutions, and repair work performed.
Report unusual equipment or operating issues to management.
Use machine tools, test equipment, measuring and calibration tools, precision inspection tools, and common hand tools.
Maintain an organized, hazard-free work area in compliance with customer policies and government guidelines.
Work according to 5S procedures and comply with IATF/ZF policies and procedures.
Participate in continuous improvement programs.
Maintain professional and technical knowledge through workshops, training, publications, professional networks, and professional societies.
Perform other duties as assigned.