Sr. Powertrain Calibration Lead Engineer

Polaris•Wyoming, MN

About The Position

The Sr. Powertrain Calibration Lead Engineer owns calibration strategy and delivery for next-generation Polaris powertrains, from requirements definition through production release. The role provides technical leadership across dyno, vehicle, field, certification, and production environments, balancing performance, drivability, emissions, durability, diagnostics, and program risk while maintaining calibration data and release controls. The position leads calibration engineers and coordinates with module leads, controls, design, development, validation, project management, and executive stakeholders throughout the Product Development Process. It also oversees calibration maturity reviews, issue resolution, pre-production calibration, emissions certification and durability testing, production calibration releases, end-of-line testing support, and improvements to calibration processes and automation. The role uses field and customer data to assess post-production performance. The starting pay range for Minnesota is $96,000 to $127,000 per year. Individual compensation and placement within the range depend on factors including education, experience, knowledge, skills, and geography. The position is not eligible for sponsorship. Travel may be required up to 25%.

Requirements

Bachelor's or master's degree in Mechanical Engineering, Electrical Engineering, or a related engineering field.
At least five years of engineering experience.
At least two years leading calibration work, including taking a calibration through production release.
Strong knowledge of engine fundamentals related to controls, performance, and emissions.
Experience in base engine calibration, including torque structure, airflow, spark, fueling, transient response and drivability, cold start, and component protection.
Proficiency with ETAS INCA and/or Vector CANape, vehicle CAN, and A2L/MDF calibration data handling.
Proficiency with data analysis tools such as Concerto and MATLAB, along with Microsoft Office.
Ability to manage multiple projects and priorities and work effectively with domestic and international technology partners.
Ability to work in fast-paced dyno, test, and field environments, including hot, cold, and high-altitude field testing.
Travel up to 25%.
Position is not eligible for sponsorship.

Nice To Haves

Experience with engine emissions control systems and EPA/CARB certification.
Experience with OBD/diagnostics calibration.
Experience with Simulink, ASCET, Python, or other scripting for data automation.
Experience with small, powersports, or automotive engines.
Hands-on experience operating off-road vehicle products.

Responsibilities

Define and document calibration requirements for performance, drivability, emissions, durability, and diagnostics, aligned with program and vehicle objectives.
Develop and own the calibration plan, work breakdown, timing, resource needs, test procedures, and equipment required to meet program milestones.
Lead calibration engineers across work packages by assigning work, setting technical direction, removing barriers, and developing team capability.
Lead calibration maturity reviews at each Product Development Process gate, using standardized metrics, tools, and processes to communicate progress, decisions, and risk.
Own calibration technical decisions that balance performance, emissions, durability, and program risk; lead rapid issue and Incident Report resolution through root cause failure analysis and corrective actions.
Partner with module leads and design, development, validation, project management, and executive stakeholders to ensure hardware and calibration systems meet program objectives.
Represent calibration in engine control module software requirement and change reviews, collaborating with controls systems engineers to recommend and validate algorithm changes.
Identify calibration risks early, incorporate them into the DFMEA and DVP&R, and direct resources across multiple Powertrain and product group engineering sites.
Lead pre-production engine and vehicle calibration; support EPA and CARB emissions certification and durability testing; deliver production calibration files that meet performance, drivability, emissions, and regulatory requirements.
Own calibration data management and release control; support end-of-line testing at engine and vehicle assembly plants; improve calibration processes and automation; and use field and customer data to assess post-production performance.

Benefits

Competitive compensation, including a profit-sharing plan.
Company contributions to the Employee Stock Ownership Plan and discounted employee stock purchases.
401(k) matching contribution.
Financial wellness education and consultation.
Health insurance.
Dental insurance.
Vision insurance.
Wellness programs.
Paid time off.
Gym and personal training reimbursement.
Life insurance.
Disability offerings.
Paid volunteer time off through Polaris Gives.