Sr. Powertrain Calibration Lead Engineer

Polaris Inc.•Wyoming, WY

6d•$96,000 - $127,000

About The Position

The Sr. Powertrain Calibration Lead Engineer owns calibration strategy and delivery for next-generation Polaris powertrains, from requirements definition through production release. The role leads calibration engineers and coordinates with module leads and stakeholders across controls, design, development, validation, project management, and executive teams throughout the Product Development Process. It balances performance, drivability, emissions, durability, diagnostics, and program risk while maintaining calibration data and release controls. The position provides hands-on technical leadership across dyno, vehicle, field, certification, and production environments. The engineer defines calibration requirements and plans, directs calibration work packages and maturity reviews, makes technical decisions, resolves issues, and manages calibration risks. The role also leads pre-production engine and vehicle calibration, supports EPA and CARB certification and durability testing, delivers production calibration files, supports end-of-line testing, improves processes and automation, and evaluates post-production performance using field and customer data. The starting pay range for Minnesota is $96,000 to $127,000 per year. Individual salaries and positioning within the range depend on factors including education, experience, knowledge, skills, and geography. The role is not eligible for sponsorship.

Requirements

Bachelor's or master's degree in Mechanical Engineering, Electrical Engineering, or a related engineering field.
Minimum of five years of engineering experience.
Minimum of two years leading calibration work, including taking a calibration through production release.
Strong knowledge of engine fundamentals related to controls, performance, and emissions, with experience in base engine calibration, including torque structure, airflow, spark, fueling, transient response and drivability, cold start, and component protection.
Proficiency with ETAS INCA and/or Vector CANape, vehicle CAN, and A2L/MDF calibration data handling.
Proficiency with data analysis tools such as Concerto and MATLAB, along with Microsoft Office.
Ability to manage multiple projects and priorities and work effectively with domestic and international technology partners.
Ability to work in fast-paced dyno, test, and field environments, including hot, cold, and high-altitude field testing, and travel up to 25%.
This position is not eligible for sponsorship.

Nice To Haves

Experience with engine emissions control systems and EPA/CARB certification.
Experience with OBD/diagnostics calibration.
Experience with Simulink, ASCET, Python, or other scripting for data automation.
Experience with small, powersports, or automotive engines.
Hands-on experience operating off-road vehicle products.

Responsibilities

Define and document program-start calibration requirements for performance, drivability, emissions, durability, and diagnostics in alignment with program and vehicle objectives.
Develop and own the calibration plan, work breakdown, timing, resource needs, test procedures, and equipment required to meet program milestones.
Lead calibration engineers across work packages by assigning work, setting technical direction, removing barriers, and developing team capability.
Lead calibration maturity reviews at each Product Development Process gate, using standardized metrics, tools, and processes to communicate progress, decisions, and risks.
Own calibration technical decisions balancing performance, emissions, durability, and program risk; lead rapid resolution of issues and Incident Reports through root cause failure analysis and practical corrective actions.
Partner with module leads and design, development, validation, project management, and executive stakeholders to ensure hardware and calibration systems meet program objectives.
Represent calibration in engine control module software requirements and change reviews, collaborating with controls systems engineers to recommend and validate algorithm changes.
Identify calibration risks early, incorporate them into the DFMEA and DVP&R, and direct resources across multiple Powertrain and product group engineering sites.
Lead pre-production engine and vehicle calibration, support EPA and CARB emissions certification and durability testing, and deliver production calibration files that meet performance, drivability, emissions, and regulatory requirements.
Own calibration data management and release control; support end-of-line testing at engine and vehicle assembly plants; improve calibration processes and automation; and use field and customer data to assess post-production performance.

Benefits

Competitive compensation, including a market-leading profit-sharing plan.
Company contributions to the Employee Stock Ownership Plan and discounted employee stock purchases.
Generous matching contribution to 401(k).
Financial wellness education and consultation.
Health, dental, and vision insurance.
Wellness programs.
Paid time off.
Gym and personal training reimbursement.
Life insurance and disability offerings.
Paid volunteer time off through Polaris Gives.