Sr. Mechanical CAD (MCAD) Designer

BorgWarner•Kokomo, IN

2d•$100,800 - $141,750•Hybrid

About The Position

Join BorgWarner’s Industrial Power Solutions team as a Senior Mechanical CAD (MCAD) Designer, driving clean-sheet mechanical designs from concept through production. You will own MCAD design from top-level assemblies to detailed components and complex tooled parts, creating large, detailed models with robust geometry efficiently to support rapid iteration and design maturity. The Industrial Power Solutions team designs and manufactures hardware for industrial power systems, including grid-tied inverters, in-rack power supply units, and DC/DC converters. The team uses lean processes tailored to customer needs, enabling quick decisions and efficient project progress. Design cycles are typically around a year. This position is based in Kokomo, Indiana, in a hybrid work environment. It requires adherence to BorgWarner’s Global Star Safety Program, including applicable safety rules, practices, training, and use of required equipment or protective clothing. Applicants must be currently authorized to work in the United States on a full-time basis. Visa sponsorship may be provided based on business need.

Requirements

Bachelor’s degree in Engineering or Engineering Technologies.
At least 5 years of experience in the design and release of high-voltage bus bars, sheet metal, machined, injection-molded, and cast metal parts.
Strong engineering foundation and ability to work with limited information to solve problems quickly and meet project timelines.
At least 5 years of on-the-job experience with 3D CAD.
At least 5 years of on-the-job experience with 2D drafting.
General understanding of GD&T per ASME Y14.5.
Must be currently authorized to work in the United States on a full-time basis.

Nice To Haves

At least 10 years of experience in the design and release of high-voltage bus bars, sheet metal, machined, injection-molded, and cast metal parts.
Experience in mechanical design related to power electronics, particularly high-power inverters for industrial applications.
Expert-level NX experience, including at least 10 years of experience and the ability to rapidly create complex parts.
Ability to develop blank-sheet GD&T schemes for complex parts per ASME Y14.5.
Working knowledge of FEA and CFD.

Responsibilities

Own MCAD design and release of new products from kickoff through production launch.
Mentor junior MCAD designers and provide technical guidance to team members as necessary.
Organize and plan work to meet project milestones; take swift action when required and communicate clear recovery strategies when challenges arise.
Create blank-sheet MCAD designs for industrial power systems products, including inverters, power supply units, and DC/DC converters.
Create blank-sheet MCAD designs for product components, including cast housings, isolation systems, high-voltage bus bars, harnesses, liquid-cooled heat sinks, PCB packages, and stampings.
Create expert-level 3D CAD models using NX.
Create 2D drafting sheets in NX and apply GD&T to communicate design intent.
Conduct peer-level and executive-level design reviews.
Follow the Global Star Safety Program, take reasonable precautions to protect self and coworkers, and report injuries or potentially dangerous situations, incidents, or occurrences to the immediate supervisor.