Sr. Controls Engineer

BBS Automation Chicago Inc•Bartlett, IL

43d•$117,000 - $137,000

About The Position

Sr. Controls Engineer is capable of leading the electrical and/or controls design and programming of a large, custom automated assembly machine project from concept to acceptance. Has decision-making responsibility for issues related concept, design, programming, debug and qualification of the machine. Responsible for reviewing the concept, budget, and schedule to determine feasibility, then stays within the project milestone requirements.

Requirements

Bachelor’s degree (Electrical Engineering, Mechanical Engineering) and at least 8 years of controls engineering experience in custom automation; or an equivalent combination of education, training, and experience
Greater than 8 years of automation experience
Fluent in the use of RSLogix 5000 and/or Siemens Step7
Knowledge of AutoCAD, Excel, Word, VBA, Windows Pro
Proficiency in Allen Bradley and Siemens PLC’s, HMI’s, Machine Vision, Servo control, and Electrical design.
Ability to read, analyze, and interpret common scientific and technical journals
Ability to apply advanced mathematical concepts (exponents, logarithms, quadratic equations, and permutations)
Ability to apply mathematical operations (linear relationships, frequency distribution, test reliability and validity determination, variance analysis, correlation techniques, sampling theory, and factor analysis)

Responsibilities

Lead the development of Controls architecture for large multiple module system and the engineering team.
Program control systems for cam, servo, and air operated stations, along with test and electrical devices.
Coach peers in all aspects of machine design, programming, and organization and contribute to the development of Controls Engineers.
Write and debug PLC, robot, machine vision, and PC-based object-oriented code.
Program HMI devices with ease of operation in mind.
Ensure the electrical design is functional, robust, and cost effective.
Innovate and use good judgment to incorporate BBS Automation standards, GAMP5 and regulatory requirements.
Research and specify appropriate purchased and preferred components.
Create functional specifications, flow diagrams, Bill of Materials, organize release packages, and update schematics.
Participate in internal and customer design reviews, installations, and service calls when needed.
Guide electricians in wiring and codes. Support software validation requirements.
Continue open discussions with Controls Engineering Manager and Controls Engineering Group Leaders on how to improve group dynamics, accuracy, reliability, ease of construction, durability, and throughput.
Clearly communicate project status updates and technical reports.
Participate in Proof of Principle studies and help with concepting new applications.
Work with suppliers to find/develop the most functional and economical solutions to design issues.
Work under the confines of the project schedule and budget; Conveys this urgency to others.
Problem-solve with Mechanical Builders, debug software issues, and update all appropriate documentation.
Communicate ideas and comprehend information both verbally and in written form.
Work closely with Mechanical Engineering and Build and exhibit objectivity and openness to others views.
Set and maintain departmental goals in keeping with company objectives.
Contribute to the development and maintenance of BBSC standards.
Support and participate in Quality Management Program.
Provide necessary documentation and support for machinery Operating Manuals.
Work well in a team environment and promote sharing of knowledge through training and mentoring.
Keep abreast of current industry product developments.
Domestic or International travel or extend work day if required (up to 20%).
Maintain International Standardization Organization ISO13485 standards.
Prioritize, plan, and organize work and workspace.
Generate non-conformance reports and support corrective actions for non-conformities.
Other duties as assigned.