Sr. Controls Engineer

Corning•Hickory, NC

2d•$105,994 - $145,743•Onsite

About The Position

The company built on breakthroughs. Join us. Corning is one of the world’s leading innovators in glass, ceramic, and materials science. From the depths of the ocean to the farthest reaches of space, our technologies push the boundaries of what’s possible. How do we do this? With our people. They break through limitations and expectations – not once in a career, but every day. They help move our company, and the world, forward. At Corning, there are endless possibilities for making an impact. You can help connect the unconnected, drive the future of automobiles, transform at-home entertainment, and ensure the delivery of lifesaving medicines. And so much more. Come break through with us. Our Optical Communications segment has recently evolved from being a manufacturer of optical fiber and cable, hardware and equipment to being a comprehensive provider of industry-leading optical solutions across the broader communications industry. This segment is classified into two main product groupings – carrier network and enterprise network. The carrier network product group consists primarily of products and solutions for optical-based communications infrastructure for services such as video, data and voice communications. The enterprise network product group consists primarily of optical-based communication networks sold to businesses, governments and individuals for their own use. Purpose of the Position: To lead and/or participate on project teams to develop new manufacturing technology for the purposes of reducing cost, increasing capacity and/or improving products while utilizing fundamental understanding.

Requirements

BSEE / BSCS with 4+ years manufacturing experience working with PLCs / HMIs / VFDs controlling process and automation equipment; other engineering will be considered with relevant work experience.
Must have experience in programming of Allen Bradley ControlLogix v20 systems and higher.
Ability to generate, debug and modify PLC code – ladder logic, structured text and function block diagram.
Must have experience in programming of HMI / SCADA systems programming in a plant environment including higher level communications protocols – Red Lion / GE IFIX.
Ensure proactive safety measures for all equipment and processes. Seeks to identify and correct potential safety or environmental issues using NEC, NFPA, and other pertinent safety codes. Ensure safety procedures, such as Lock-Out Tag-Out, are followed at all times.
Generate and interpret electrical drawings using AutoCAD Electrical 2015 for systems design including control panel layouts, component documentation, and schematics. Prepare initial CAD design layouts of both complete electrical controls systems and control sub-sections. Review electrical drawing packages for conformance to Corning standards.
Strong fundamental understanding of electrical design practices, machine/motion control systems, electro-mechanical systems, Yaskawa VFD and Servo programming, communication protocols, and practical application.
Work closely with support technicians to resolve equipment issues.
Ability to reach fundamental understanding of process issues utilizing sound troubleshooting skills.
Capable of executing project assignments, in a team-based environment, with minimal supervision.
Thoroughly carry out assignments to completion.

Nice To Haves

Entrepreneurial (able to conceive and design a control system never before demonstrated).
Visionary (understands the big picture and is able to project this view).
Knowledge of legacy controls equipment, networks, and software.
Experience with the OSI PI (historian) interface.
Strong written/verbal communication and interpersonal skills.

Responsibilities

Manage the electrical and controls scope of process improvement, capital expansion, and obsolescence mitigation projects.
Implement robust, cost effective automation and process machine control systems.
Interface with external system integrators to successfully deliver fully integrated process equipment systems to Corning’s facility.
Participate in all phases of the project including design, fabrication, off-line integration and testing, installation, production start-up support, training of plant personnel, and technology transfer.
Independently follow construction of equipment in vendors’ facilities.