Shell Finishing Processor SSBO

PCC Talent Acquisition Portal • Clackamas, OR

4d • Onsite

About The Position

The Shell Finishing Processor is responsible for delivering high-quality ceramic molds to the Casting department on time. This involves a series of processes including grinding, dewaxing, plugging, cleaning, inspecting, insulating, and repairing the molds. The role requires adherence to specific operational procedures and quality standards to ensure the integrity and readiness of the shells for casting. Safety protocols, including the potential use of respirators and handling of hazardous waste, are critical aspects of the job. The company, PCC Structurals, is committed to diversity and provides equal opportunity to all individuals.

Requirements

• Ability to perform basic mathematical calculations (addition, subtraction).
• Ability to read, follow and interpret specifications on Technique Cards, routers, and other special instructions.
• Ability to communicate effectively both verbally and in writing.
• Physical ability to perform the essential job functions.
• PCC's Forklift Driving Safety Certification Training must be completed.
• Radiation Safety Training must be completed (LPCT only).
• May be required to complete hazardous waste management training.

Nice To Haves

• Experience in the investing area preferred.
• An equivalent combination of classroom training and work experience.

Responsibilities

• Grind mold edges, vents, thermal-coupling tubes, pins, and open cups to allow removal of wax per specifications.
• Assure proper drying time between sealer dip and grinding.
• Maintain lot integrity.
• Take shell weights as required.
• Clean handles and/or frames of excess shell materials.
• Break down framed product by removing skirts, nuts, washers, and shell material as needed.
• Remove and clean plastic band from mold platter (LPCS and LPCT only); pull string for shell removal as needed.
• Load dewax carts according to specifications (SSBO only).
• Verify load for size and weight requirements for dewaxing.
• Secure loads for transport and pressurization of autoclave.
• Load autoclave, record time, and operate autoclave.
• Transfer loads to drying oven and operate oven.
• Remove part from autoclave and transport to shell inspection area.
• Remove impurities from nuts, washers, bolts, and frames (LPCT only).
• Clean wax residue from underside of mold and seal openings.
• Prepare hoppers for wax drainage from autoclave (LPCT only).
• Log dewaxed mold weight onto computer terminal (Marginal job function at SSBO).
• Clean mold frames of excess ceramic material; transfer frames to storage area or cleaning department.
• Start and shut down flash fire furnace, monitor operating controls (SSBO only).
• Load flash fire furnace, which operates at 1900 degrees Fahrenheit (SSBO only).
• Inspect load after furnace operation (SSBO only).
• Complete logs and records for furnace operation (SSBO only).
• Inspect shell for cracks and defects with a variety of hand inspection tools.
• Borescope used on limited basis if operator notices problem (LPCT only).
• Make repairs with cement, wax, slurry, first dip solution, or mesh as needed.
• Plug vents, holes, risers, and pour cups.
• Install filters.
• Verify lot integrity and check ID markings.
• Verify water weight to analyze metal needs and check for leaks.
• Cut, wire, or use mud to attach insulating material to shell as required.
• Inspect shells for defects, including storage damage.
• Mark part and lot number on shell.
• Roll insulated parts over to upright position for final processing.
• Place thermal-couples into mold as directed.
• Place part on special framing fixtures (LPCS only); transport to casting.
• Assist engineers with template design and modifications of insulating material (Marginal job function at SSBO).
• Maintain and complete all logs and records; assure shell ID matches paperwork during each process step and transportation.
• Clean work area which may include grinding room sump.
• Meet all production and quality standards.
• Adhere to plant and department safety rules.
• Safely operate all equipment and tools.
• Identify and report safety problems.
• May be required to work with hazardous waste.
• Perform other tasks as directed.

Benefits

• Equal opportunity to all persons, regardless of race, religion, age, gender, disability, status as a protected veteran, national origin, color, or any other classification in accordance with federal, state, and local statutes, regulations and ordinances.
• Priority referrals for open positions for protected veterans.
• Compliance with all laws and regulations associated with the Family Medical Leave Act (FMLA).

What This Job Offers

• Job Type: Full-time
• Career Level: Entry Level
• Education Level: No Education Listed