Shell Finishing Processor LPCT 826

PCC Talent Acquisition PortalPortland, OR
Onsite

About The Position

The Shell Finishing Processor is responsible for delivering the highest quality shell to Casting on time by grinding, dewaxing, plugging, cleaning, inspecting, insulating, and repairing ceramic molds. This role involves meticulous attention to detail to ensure molds meet stringent specifications for casting operations. The position requires adherence to safety protocols, quality standards, and production targets, with a focus on maintaining lot integrity throughout the process. Training is provided on the job, including forklift certification and radiation safety training where applicable.

Requirements

  • Experience in the investing area preferred.
  • An equivalent combination of classroom training and work experience.
  • Ability to perform basic mathematical calculations (addition, subtraction).
  • Ability to read, follow, and interpret specifications on Technique Cards, routers, and other special instructions.
  • Ability to communicate effectively both verbally and in writing.
  • Physical ability to perform the essential job functions.
  • PCC's Forklift Driving Safety Certification Training must be completed.
  • Radiation Safety Training must be completed (LPCT only).
  • May be required to complete hazardous waste management training.

Nice To Haves

  • Individuals may have contact with or be required to handle hazardous waste (LPCT only).

Responsibilities

  • Prepare molds for dewax, deplasticize, flash fire, and casting operations by grinding mold edges, vents, thermal-coupling tubes, pins, and open cups to allow wax removal per specifications.
  • Ensure proper drying time between sealer dip and grinding.
  • Maintain lot integrity throughout the process.
  • Take shell weights as required.
  • Clean handles and/or frames of excess shell materials.
  • Break down framed product by removing skirts, nuts, washers, and shell material as needed.
  • Remove and clean plastic band from mold platter (LPCS and LPCT only); pull string for shell removal as needed.
  • Load dewax carts according to specifications (SSBO only).
  • Remove wax from molds using a water wash machine and/or high-pressure steam autoclave.
  • Verify load for size and weight requirements for dewaxing.
  • Secure loads for transport and pressurization of the autoclave.
  • Load autoclave, record time, and operate the autoclave.
  • Transfer loads to the drying oven and operate the oven.
  • Remove parts from the autoclave and transport them to the shell inspection area (SSBO only).
  • Remove impurities from nuts, washers, bolts, and frames.
  • Clean wax residue from the underside of the mold and seal openings (LPCT only).
  • Prepare hoppers for wax drainage from the autoclave (LPCT only).
  • Log dewaxed mold weight onto the computer terminal.
  • Clean mold frames of excess ceramic material and transfer frames to storage or cleaning.
  • Inspect and repair shells prior to shipment to casting.
  • Inspect shell for cracks and defects using hand inspection tools.
  • Use borescope on a limited basis if an operator notices a problem (LPCT only).
  • Make repairs with cement, wax, slurry, first dip solution, or mesh as needed.
  • Plug vents, holes, risers, and pour cups.
  • Install filters.
  • Verify lot integrity and check ID markings (SSBO only).
  • Verify water weight to analyze metal needs and check for leaks.
  • Attach insulating material to the shell as required by cutting, wiring, or using mud.
  • Inspect shells for defects, including storage damage.
  • Mark part and lot number on the shell.
  • Verify lot integrity.
  • Roll insulated parts to an upright position for final processing.
  • Place thermal-couples into the mold as directed.
  • Place parts on special framing fixtures and transport to casting (LPCS only).
  • Assist engineers with template design and modifications of insulating material.
  • Maintain and complete all logs and records.
  • Ensure shell ID matches paperwork during each process step and transportation.
  • Clean work area, which may include the grinding room sump.
  • Meet all production and quality standards.
  • Adhere to plant and department safety rules.
  • Safely operate all equipment and tools.
  • Identify and report safety problems.
  • May be required to work with hazardous waste.
  • Perform other tasks as directed.

Benefits

  • Equal Opportunity Employer
  • VEVRAA Federal Contractor
  • Affirmative Action Employer
  • Family Medical Leave Act (FMLA) compliance
  • Reasonable accommodation for individuals protected by Section 503 of the Rehabilitation Act of 1973, the Vietnam Veterans’ Readjustment Act of 1974, and Title I of the Americans with Disabilities Act of 1990.
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