Senior Process Quality Engineer - Electrical

Integra • Houston, TX

4d • Onsite

About The Position

The Senior Process Quality Engineer - Electrical is responsible for improving and sustaining electrical product quality across manufacturing, assembly, integration, and test operations. The role partners with Manufacturing, Electrical Engineering, Supplier Quality, Operations, Test, Product, and Field Construction teams to prevent defects, strengthen process controls, support first-pass quality, and ensure electrical systems meet drawings, specifications, customer requirements, field installation needs, and applicable quality standards before factory release.

The position focuses on process capability, in-process electrical quality controls, production and field issue resolution, root cause analysis, corrective action effectiveness, and lessons learned that improve repeatability across product builds and construction installation. It supports factory production, panel assembly, wiring, integration, testing, and ready-to-ship activities, while maintaining quality records and coaching teams on electrical quality requirements. The role also supports production readiness, supplier quality, design reviews, process and equipment qualification, audits, witness inspections, and factory acceptance tests.

Requirements

• Bachelor’s degree in Electrical Engineering, Electrical Engineering Technology, Manufacturing Engineering, Industrial Engineering, Quality Engineering, or another technical discipline.
• At least 7 years of quality engineering, manufacturing quality, process quality, electrical production support, or electrical test quality experience in manufacturing, industrial, modular construction, equipment fabrication, or data center product environments.
• Hands-on experience supporting electrical product quality in factory operations, including electrical panels, controls, wiring, cable routing, sensors, power distribution, grounding, low-voltage systems, or integrated electrical assemblies.
• Demonstrated experience with ISO 9001 quality systems, NCR/CAPA workflows, root cause analysis, inspection planning, electrical test records, process controls, and production quality metrics.
• Working knowledge of applicable electrical standards and requirements, such as NEC, UL, NFPA 70E, IEC, IPC/WHMA-A-620, drawing and specification requirements, and customer quality requirements.
• Experience working directly with Manufacturing, Electrical Engineering, Supplier Quality, Operations, Test, Field Construction, and inspection teams to solve factory and field electrical quality problems and prevent recurrence.

Nice To Haves

• ASQ Certified Quality Engineer (CQE), Certified Quality Auditor (CQA), or Six Sigma Green Belt/Black Belt.
• Electrical safety, UL, IPC/WHMA-A-620, NFPA 70E, electrical inspection, or electrical test-related certification.
• OSHA 30-Hour General Industry training.

Responsibilities

• Own electrical product quality engineering support for factory production, panel assembly, wiring, integration, testing, and ready-to-ship release activities.
• Develop, maintain, and improve electrical inspection plans, control plans, quality gates, checklists, hold points, and acceptance criteria for electrical panels, controls, wiring harnesses, cable routing, grounding, sensors, power distribution, and related assemblies.
• Support in-process inspections, first-piece and first-build reviews, wiring verification, continuity checks, torque verification, labeling verification, grounding and bonding checks, functional testing, and final electrical product release reviews.
• Partner with Manufacturing and Engineering to resolve electrical quality issues involving schematics, wiring diagrams, panel layout, component selection, workmanship, test failures, supplier components, and installation readiness.
• Collaborate with Field Construction teams to troubleshoot installation-related electrical quality issues, clarify factory-field interfaces, and incorporate lessons learned into factory inspection plans, design reviews, and standard work.
• Lead containment, root cause analysis, corrective and preventive action, and effectiveness verification for factory electrical nonconformances, repeat defects, customer escapes, production test failures, and quality trends.
• Analyze nonconformance reports, inspection results, electrical test data, defect trends, rework drivers, and first-pass quality performance to identify systemic process improvement opportunities.
• Drive manufacturing process improvements using PFMEA, control plans, SPC, mistake-proofing, standard work, layered process audits, and visual electrical quality standards.
• Support production readiness reviews for new products, first-of-kind builds, design changes, supplier changes, and manufacturing process changes to identify and control electrical quality risks before production release.
• Collaborate with Supplier Quality on incoming electrical component issues, supplier corrective actions, first article reviews, certificates of conformance, and supplier-related quality escapes.
• Maintain quality records, including inspection results, NCRs, RCCM/CAPA documentation, deviation support, lessons learned, quality alerts, test records, and product release documentation.
• Coach manufacturing teams and quality inspectors on electrical quality requirements, defect recognition, measurement methods, inspection standards, safe work practices, and build-it-right expectations.
• Participate in design reviews to ensure manufacturability and quality requirements are incorporated early in product development.
• Evaluate and disposition manufacturing deviations and temporary process changes while ensuring product quality and customer requirements are maintained.
• Support qualification and validation of new manufacturing processes, equipment, tooling, inspection methods, and electrical testing processes before implementation.
• Ensure conformance to applicable standards, customer requirements and specifications, codes, and regulatory requirements for assembly and testing of electrical equipment and systems.
• Participate in customer and third-party audits, witness inspections, and factory acceptance tests for electrical equipment or systems.
• Benchmark internal and external best practices and recommend improvements to inspection and test methods and manufacturing controls.
• Support initiatives to identify quality-related waste, reduce rework and scrap, and improve process capacity without compromising product quality.
• Analyze field performance data and identify opportunities for design and manufacturing improvements.

Benefits

• Competitive pay with incentive opportunities.
• Medical, dental, and vision coverage.
• Life and disability insurance programs.
• Voluntary benefits options.
• Generous paid time off.
• Education assistance and tuition support.
• Retirement and savings programs.

What This Job Offers

• Job Type: Full-time
• Career Level: Senior