About The Position

The Senior Manufacturing Engineer leads the design, development, and improvement of manufacturing processes and equipment in a medical device manufacturing environment. This hands-on role provides technical support to the Jaffrey site and leadership across engineering functions, including specifying and validating new equipment and materials, troubleshooting processes, managing projects, and identifying and implementing process and product improvements. The engineer also mentors others in engineering and across the organization. Working within a cross-functional value stream team, the Senior Manufacturing Engineer monitors and improves yields, resolves issues and customer complaints, and reviews potential new business. The role supports R&D, manufacturing, marketing, customer service, customers, and suppliers, while managing multiple projects and making data-based decisions that support long-term profitability.

Requirements

  • Bachelor’s degree in Plastics, Chemical, Mechanical, or Biomedical engineering; experience may be considered in lieu of a degree.
  • At least 8 years of experience in process development or improvement and manufacturing.
  • Good working knowledge of manufacturing methods.
  • Excellent oral and written communication skills.
  • Ability to prioritize and work independently.
  • Ability to work in a team environment.

Nice To Haves

  • Basic understanding of extrusion tooling and processes.
  • Experience with lean Six Sigma manufacturing.
  • Proficiency in SolidWorks and/or comparable CAD software.

Responsibilities

  • Lead and mentor technicians and junior engineers.
  • Identify and implement changes to reduce variation and improve scrap rates and productivity; lead engineers and technicians in improvement projects.
  • Provide support to R&D, manufacturing, marketing, and customer service, and interface with customers and suppliers.
  • Apply Six Sigma principles to identify key process parameters and develop monitoring tools that enable cost-reduction efforts.
  • Manage projects in a matrix organization as a team leader responsible for the full scope of each project; lead and mentor engineers and technicians on projects.
  • Conduct validations independently and assist technicians and engineers with executing validation protocols.
  • Drive capability improvements in manufacturing areas.
  • Assist with the design of gauges, fixtures, tooling, and methods.
  • Conduct design and process FMEAs.
  • Implement cost reduction or cost avoidance in collaboration with the Value Stream Team.
  • Review a wide range of Ingenyx business activities to prioritize engineering project work.
  • Make sound decisions based on data and Ingenyx's long-term profitability.
  • Balance multiple projects simultaneously.
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