Senior Design Engineer

InterConnect Wiring • Fort Worth, TX

4d

About The Position

The Senior Design Engineer supports the design, development, and manufacturing of aerospace electrical interconnect systems, supporting processes, and equipment from concept through production. The role bridges engineering and manufacturing, ensuring products are designed for manufacturability, quality, reliability, and cost efficiency while meeting customer specifications and regulatory requirements. The position collaborates with customers, production, quality, supply chain, and program management to support product launches and continuous process improvements.

The engineer designs aerospace wiring harnesses, cable assemblies, electrical interconnect systems, tooling aids, and processing equipment; interprets customer technical data; and develops manufacturing-ready designs and documentation. The role also supports production troubleshooting, corrective actions, engineering changes, design reviews, process validations, configuration management, and cross-functional project execution.

Requirements

• Master’s degree in engineering or a related technical discipline.
• Proficiency with CAD software such as AutoCAD, SolidWorks, CATIA, or similar design platforms.
• Strong project management and organizational skills.
• Excellent analytical, problem-solving, and decision-making abilities.
• Strong written and verbal communication skills and the ability to work effectively across cross-functional teams.

Nice To Haves

• Experience in manufacturing engineering, product design, or aerospace electrical interconnect systems.
• Aerospace industry experience, particularly with wiring harnesses, cable assemblies, or electrical routing.
• Working knowledge of ERP, PLM, or related engineering management systems.

Responsibilities

• Design and develop aerospace wiring harnesses, cable assemblies, electrical interconnect systems, manufacturing tooling aids, and processing equipment to meet customer and program requirements.
• Interpret customer drawings, specifications, and technical data packages to create manufacturing-ready designs and documentation.
• Develop and maintain engineering drawings, bills of material (BOMs), work instructions, and supporting technical documentation.
• Apply Design for Manufacturability (DFM) and Design for Assembly (DFA) principles to optimize product performance, quality, and production efficiency.
• Support prototype development, first article builds, design verification, and product validation activities.
• Provide engineering support to production by resolving technical issues and implementing corrective actions.
• Evaluate manufacturing processes and recommend improvements that enhance quality, productivity, and cost performance.
• Collaborate with production teams to troubleshoot design and manufacturing challenges.
• Assist with engineering changes, including timely documentation updates and communication across departments.
• Support root cause analysis and corrective action activities related to product quality and manufacturing issues.
• Maintain engineering documentation within ERP, PLM, or document control systems.
• Ensure designs comply with customer specifications, industry standards, and applicable aerospace regulations.
• Participate in design reviews, process validations, and continuous improvement initiatives.
• Assist in developing engineering standards, best practices, and design guidelines.
• Support configuration management and revision control throughout the product lifecycle.
• Coordinate engineering activities to support customer schedules and production milestones.
• Collaborate with Quality, Supply Chain, Manufacturing, and Program Management to support project execution.
• Communicate technical information effectively with internal teams, customers, and suppliers.
• Identify project risks and recommend practical engineering solutions.
• Provide technical input during quoting and proposal development for new business opportunities.

What This Job Offers

• Job Type: Full-time
• Career Level: Senior