Senior Design Engineer

Eaton Corporation•Waukesha, WI
•$86,000 - $126,000•Onsite

About The Position

Eaton’s ES AMER ESS division is hiring a Senior Design Engineer for its Waukesha, Wisconsin facility. The engineer will work hands-on with product design, testing, manufacturing, and problem solving, and lead projects from concept through production. The role focuses on voltage regulator technology and developing solutions that improve product performance, quality, reliability, manufacturability, cost, and customer value. The position includes product development and continuous improvement work, manufacturing support, and collaboration with cross-functional teams and suppliers. Relocation assistance is available for candidates living outside a 50-mile radius of Waukesha. Eaton does not provide employment immigration sponsorship or support for this position. The expected annual salary range is $86,000–$126,000. Eaton offers health and welfare benefits, retirement benefits, and programs providing paid and unpaid time away from work. Eligibility and available programs may depend on factors such as location, hire date, and applicable collective bargaining agreements.

Requirements

  • Bachelor's degree in Mechanical Engineering from an accredited institution.
  • Two years of experience designing mechanical or electromechanical systems.
  • Applicants must not require employment immigration sponsorship or support from Eaton for this position.

Nice To Haves

  • Experience with product development, manufacturing support, and continuous improvement initiatives.
  • Knowledge of FEA, strength of materials, and mechanical design analysis.
  • Familiarity with materials, welding processes, and manufacturing methods.
  • Experience with structured problem-solving, quality tools, and root cause analysis.
  • Understanding of DFMEA, PFMEA, DFM, Lean, Six Sigma, or Design for Six Sigma methodologies.
  • Proficiency with CAD software and Minitab.
  • Experience leading projects and collaborating across cross-functional teams.

Responsibilities

  • Design and improve products to enhance performance, reliability, manufacturability, and cost.
  • Lead product development projects from concept through production launch.
  • Apply engineering analysis and participate in design reviews, DFM/DFA, and value engineering activities.
  • Drive initiatives focused on quality, cost reduction, and operational efficiency.
  • Support manufacturing by resolving technical challenges and implementing product enhancements.
  • Develop new processes, tools, and methodologies that support business growth.
  • Partner with cross-functional teams and suppliers to deliver innovative solutions.
  • Lead projects, manage priorities, and drive successful execution.
  • Provide technical guidance and contribute to a culture of continuous learning and improvement.

Benefits

  • Health and welfare benefits
  • Retirement benefits
  • Programs providing paid and unpaid time away from work
  • Relocation assistance for candidates who reside outside a 50-mile radius of Waukesha, WI
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