Safety, Diagnostics and OBD Engineer

Stellantis•Auburn Hills, MI

About The Position

The Safety, Diagnostics and OBD (SDO) Engineer develops and implements diagnostic requirements for propulsion system components, including engines, transmissions, and electrified and hybrid powertrains, and ensures compliance with CARB regulations. The role also develops Functional and Technical Safety concepts and architectures from high-level requirements provided by the Propulsion System SDO team, supports their implementation across propulsion components, and provides diagnostic and safety inputs to AfterSales teams for Diagnostic Synthesis Tables (DST) and Technical Specification Documents (TSD) for MAKE/BUY components. The engineer reviews supplier-proposed diagnostics for BUY components against the OBD Applicative team's checklist; reviews DTC and MiL proposals; collaborates with the OBD Applicative team on approvals; and develops compliant diagnostic strategies. Responsibilities also include creating design change requests for new or improved diagnostic strategies, supporting AECD input reviews and regulatory board meetings for CARB approvals, maintaining traceability from diagnostics to source requirements, and supporting certification documentation. For functional safety, the engineer implements requirements from the Powertrain SDO team, reviews component fault tree analyses, creates or reviews Technical Safety Concepts for MAKE/BUY components, and supports component-level safety assessments. The role supports diagnostic strategies that meet required ASIL levels and diagnostic robustness; participates in verification reviews; reviews supplier safety concepts and test reports; and approves TSRs and safety results.

Requirements

  • Bachelor’s degree in Computer Science, Computer Engineering, Electrical Engineering, or a related field.
  • Good understanding of DTC proposal requirements, MiL and other warning lamp requirements, and AECD requirements.
  • Experience in Functional Safety development and knowledge of ISO 26262.
  • Experience reviewing HARA, creating FSC and TSC, and working with ASIL requirements and decomposition.
  • Experience with FMEA, FMEDA, and FTA.
  • Knowledge of SAE standards such as SAE J1979, SAE J2012, and SAE J1968.
  • Experience with CAN communication protocols and tools such as CANalyzer.
  • Experience with calibration tools such as INCA and MDA.
  • Experience in HiL validation and knowledge of UDS requirements.
  • Familiarity with Agile methodology.
  • Strong written and verbal communication skills.

Nice To Haves

  • Experience in Propulsion System development.
  • Master of Science in Applied Physics, Mechanical Engineering, Electrical Engineering, Computer Engineering, or a related engineering field from an ABET-accredited university.
  • Experience with communication networks such as CAN, LIN, and FlexRay.
  • Experience using Functional Safety tools such as Ansys Medini Analyze.

Responsibilities

  • Develop and implement diagnostic requirements and strategies for propulsion system components, ensuring compliance with CARB regulations and OBD requirements.
  • Review supplier-proposed diagnostics for BUY components against the OBD checklist defined by the OBD Applicative team.
  • Review DTC and MiL proposals and coordinate with the OBD Applicative team to obtain approval.
  • Create design change requests to implement new diagnostic strategies or improve existing strategies.
  • Support AECD input reviews for diagnostic compliance and provide information for regulatory board meetings to obtain CARB approvals.
  • Ensure diagnostics are traceable to source requirements and support creation or review of certification documents.
  • Develop Functional and Technical Safety concepts and architectures from requirements provided by the Propulsion System SDO team and support implementation across propulsion components.
  • Review component fault tree analyses and create or review Technical Safety Concepts for MAKE/BUY components.
  • Support component-level safety assessments and diagnostic strategies that meet required ASIL levels and diagnostic robustness.
  • Participate in verification reviews; review supplier safety concepts and test reports; and approve TSRs and safety results.
  • Support AfterSales teams in creating or reviewing Diagnostic Synthesis Tables and Technical Specification Documents for MAKE/BUY components.
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