Process Machine Operator I (Days)

SunOpta • Midlothian, TX

5d • Onsite

About The Position

The Process Machine Operator I processes a variety of liquid products to ensure sterility while meeting quality and efficiency standards, reducing scrap loss, and improving yield. The operator follows written and verbal procedures, GMP and PPE requirements, and communicates relevant information effectively. The role includes filling in for vacations and covering employee absences.

The operator coordinates production setup, cleaning-in-place (CIP), and sanitizing of processing equipment; performs checks and basic to moderate troubleshooting; and helps maintain equipment and production areas. The position supports safe, high-quality production by following SOPs, SSOPs, GMP, HACCP, and SQF requirements, completing accurate paperwork, and communicating with other shifts and support teams. It also involves assisting maintenance technicians, contributing to housekeeping and team training, and continually developing knowledge of the aseptic filling process.

This position is located at the SunOpta plant in Midlothian, Texas. The currently available B day shift runs from 6:00 a.m. to 6:30 p.m. on a 2-2-3 schedule. The posting also lists a night shift from 6:00 p.m. to 6:30 a.m.

Requirements

• High school diploma or GED.
• Ability to work 12-hour shifts.
• Working knowledge of business, computers, and math.
• Ability to work effectively in a team-based environment.
• Ability to prioritize, meet deadlines, multitask, and make decisions under pressure.
• Ability to work with minimal or no supervision.
• Ability to run all processors and CIPs and monitor all surge tanks.
• Understanding of procedures for allergens and how to prevent cross-contamination.
• Ability to troubleshoot and resolve moderate to complex issues associated with processors and related equipment.
• Ability to assess situations and make quick, accurate decisions that support production.
• Ability to adhere to established GMP and safety procedures.
• Understanding of terminology related to the process and surge equipment.
• Ability to stand and work for extended periods, up to 12 hours.
• Ability to frequently lift 30–50 pounds and push or pull pallet jacks and lifts with heavy loads.

Nice To Haves

• Good attendance record.
• Ability to perform maintenance on valves, surge tanks, and processors.
• Ability to prepare and maintain accurate paperwork.

Responsibilities

• Coordinate production setup, CIP, and sanitizing of processing equipment in a timely manner.
• Maximize product quality and departmental efficiency.
• Maintain a clean, organized work area and help set up the next shift for success.
• Assist with routine maintenance on processing equipment, including valves, O-rings, and homogenizer packings; maintain oil levels, air lines, sterile air filters, and gaskets.
• Complete maintenance work orders accurately and place them in the completed work order box.
• Relieve other production team members for breaks and absences as required.
• Perform Critical Control Point (CCP) checks, including verifying process-related steam and air pressure gauges.
• Troubleshoot and resolve basic to moderate operating difficulties involving processing equipment.
• Accurately complete required area paperwork with legible handwriting in accordance with FDA requirements.
• Fill and drain Tower water in the correct sequence and turn on the fans.
• Adjust the steam valve for the steam injector as required.
• Understand and follow process flow from Aseptic Mixing through processing to Filling.
• Wear required PPE.
• Adhere to plant safety rules; report near misses and accidents to the production supervisor and/or HR representative; participate in monthly safety inspections and report potential hazards.
• Follow Quality Assurance System guidelines, SOPs, and SSOPs, and comply with GMP, HACCP, and SQF programs.
• Identify critical control points and understand their functions in the process.
• Assist maintenance technicians when maintenance is taking place in the work area and promptly report equipment in disrepair.
• Maintain housekeeping and cooperate with other shifts and management on housekeeping efforts.
• Communicate effectively and work as a team with operators and support groups; use handheld radios professionally and respectfully.
• Contribute to team development and assist with coaching and training employees as requested by management.
• Continuously improve knowledge of the Aseptic Filling process, become familiar with SunOpta 360, and complete and adhere to the Annual Alchemy Schedule.
• Perform other duties as assigned.

What This Job Offers

• Job Type: Full-time
• Career Level: Entry Level
• Education Level: High school or GED