Process Machine Operator I (Days)

SunOpta•Midlothian, TX

6d•Onsite

About The Position

The Process Machine Operator I processes a variety of liquid products to ensure sterility and meet quality and efficiency standards. The role works to reduce scrap loss and improve yield by following written and verbal procedures, complying with GMP and PPE requirements, and communicating relevant information effectively. The operator may cover for absent employees or vacations. The position coordinates production setup, cleaning-in-place (CIP), and sanitizing of processing equipment; maintains an orderly work area; performs basic equipment maintenance; completes required paperwork and checks; and troubleshoots operating difficulties. The operator follows food-safety and quality programs, supports maintenance technicians, communicates across shifts and support teams, and contributes to team training and ongoing development of aseptic processing knowledge. The role has no supervisory responsibilities.

Requirements

High school diploma or GED.
Working knowledge of business, computers, and math.
Ability to work effectively in a team-based environment.
Ability to prioritize, meet deadlines, multitask, and make decisions under pressure.
Ability to work with minimal or no supervision.
Ability to operate all processors and CIPs and monitor all surge tanks.
Understanding of allergen procedures and how to prevent cross-contamination.
Ability to troubleshoot and resolve moderate to complex issues involving processors and related equipment.
Ability to assess situations and make quick, accurate decisions that support production.
Ability to follow management-established GMPs and safety procedures and understand terminology related to processing and surge equipment.
Ability to stand and work for long periods, up to 12 hours.
Ability to frequently lift 30–50 pounds and push or pull pallet jacks and lifts with heavy loads.

Nice To Haves

Good attendance record.
Ability to perform maintenance on valves, surge tanks, and processors.
Ability to prepare and maintain accurate paperwork.
Ability to work 12-hour shifts.

Responsibilities

Coordinate production setup, CIP, and sanitizing of processing equipment in a timely manner while supporting product quality and departmental efficiency.
Maintain a clean and organized work area and help prepare it for the next shift.
Assist with routine processing-equipment maintenance, including work on valves, O-rings, homogenizer packings, oil levels, air lines, sterile air filters, and gaskets; document maintenance work orders accurately.
Relieve production team members for breaks and absences as needed and cover vacations or other absences.
Perform Critical Control Point checks, including verifying process-related steam and air pressure gauges.
Troubleshoot and resolve basic to moderate processing-equipment operating difficulties.
Complete required area paperwork accurately and legibly in accordance with FDA requirements.
Fill and drain Tower water in the correct sequence and turn on the fans.
Adjust the steam injector steam valve as required and understand process flow from Aseptic Mixing through processing to Filling.
Wear required personal protective equipment.
Follow plant safety rules, report near misses and accidents, participate in monthly safety inspections, and report potential hazards.
Follow Quality Assurance System guidelines, SOPs, SSOPs, GMPs, HACCP, and SQF requirements; identify Critical Control Points and understand their functions.
Assist maintenance technicians when repairs occur in the work area and promptly report equipment in disrepair.
Support housekeeping throughout the plant and cooperate with other shifts and management on housekeeping.
Communicate effectively and professionally with production teammates, other shifts, and support groups, including when using handheld radios.
Contribute to team development and assist with coaching and training employees when requested.
Continuously improve knowledge of the Aseptic Filling process, become familiar with SunOpta 360, and complete and adhere to the Annual Alchemy Schedule.
Perform other duties as assigned.