Packaging Engineer

American IT Systems•Middleton, WI

About The Position

We are seeking an experienced Packaging Engineer to lead the design and optimization of size-customizable corrugated shippers and inserts. The ideal candidate will combine technical expertise in packaging design with hands-on experience in packaging test labs, ensuring that solutions are both innovative and validated through rigorous testing. This role requires strong collaboration across product, operations, and supply chain teams to deliver packaging that balances protection, cost efficiency, and sustainability.

Requirements

Bachelor's degree in engineering (Mechanical Engineering preferred).
5–8 years of professional experience in packaging engineering, with proven expertise in corrugated packaging design and testing.
Proficiency in CAD tools (e.g., SolidWorks, AutoCAD, ArtiosCAD).
Strong knowledge of packaging materials, corrugated board grades, and converting processes.
Familiarity with packaging test standards and lab equipment.
Strong analytical and problem-solving abilities.
Excellent communication and collaboration skills.
Ability to manage multiple projects in a fast-paced environment.

Nice To Haves

Experience with e-commerce or retail packaging solutions.
Knowledge of sustainability practices in packaging design.
Hands-on experience with packaging automation and manufacturing processes.

Responsibilities

Design & Development: Create and optimize corrugated shipper designs with customizable sizing and inserts.
Utilize CAD tools to develop packaging concepts, prototypes, and production-ready specifications.
Ensure packaging meets functional, aesthetic, and sustainability requirements.
Testing & Validation: Develop comprehensive packaging test plans aligned with industry standards (ISTA, ASTM, etc.).
Partner with packaging test labs to execute drop, vibration, compression, and environmental tests.
Analyze test results, identify improvement opportunities, and drive design modifications.
Project Management: Lead packaging development projects from concept through commercialization.
Collaborate with cross-functional teams including product design, manufacturing, and logistics.
Manage timelines, budgets, and deliverables to ensure successful implementation.
Continuous Improvement: Benchmark industry best practices and emerging technologies in packaging.
Drive cost reduction, material optimization, and sustainability initiatives.
Document and communicate packaging guidelines and standards across the organization.