Melter Supervisor

Gerdau•WILTON, IA

3d•Onsite

About The Position

This position directly reports to the Melt Shop Superintendent. As the Refractory Routine Facilitator, you will play a pivotal role in overseeing the day-to-day operations of our refractory production department. Responsible for managing a team of skilled technicians, you will be tasked with coordinating the installation, and maintenance of high-performance refractory materials used in a variety of Melt Shop applications.

Requirements

Must possess a Safety-First mindset.
Four-year college degree in Engineering, Business Administration or other related field preferred, or 5+ years of applicable experience in lieu of degree.
Strongly prefer someone with knowledge of the Refractory and/or Melt Shop process.
Strong analytical computer skills required.
Demonstrates a basic understanding of Continuous Improvement methodologies.
People Management Skills are a must.
All external applicants must be legally eligible to immediately work in the country of hire without current or future sponsorship.

Nice To Haves

Six Sigma/Lean Manufacturing training is a plus.

Responsibilities

Ensure routine management efforts are followed and opportunities for improvement in processes, products, and production within the area of responsibility are identified.
Supervise and coordinate the work of a team of refractory technicians (brick masons/slide gate technicians) ensuring efficient and effective production processes.
Provide standardization administration, technical guidance and training as it relates to processes in control standards, management standards, routine procedures, job aids and one-point lessons.
Supervise and coordinate activities of workers engaged in Refractory Installation for the Electric Arc Furnace, Ladles, and Caster Tundishes.
Train and observe workers to ensure job performance meets standards and that safety procedures are followed.
Observe operation of machinery and equipment to detect and address malfunctions.
Monitor production schedules, identify bottlenecks, and implement strategies to optimize workflow and meet deadlines.
Ensure strict adherence to quality control protocols, conducting regular inspections and implementing corrective actions as needed.
Collaborate with the engineering and procurement teams to identify opportunities for process improvements, cost savings, and the introduction of new refractory technologies.
Conduct needs assessments, auditing, coaching of maintenance/reliability improvement programs and standards, technical training, 5S improvements, development and implementation of cost and environmental control goals, development and implementation of new and current preventive maintenance and safety management processes and procedures.
Develop and oversee budget for assigned area.