Manufacturing Engineer

Murata Power Solutions, Inc.•Concord, CA

14d•$90,000 - $104,000•Hybrid

About The Position

Calex Manufacturing, a subsidiary of Murata Power Solutions, is powering what’s next in high-performance, sustainable power conversion. We serve two of the most transformative technology markets: Server, Storage, and Networking (SSN), and advanced automation, including robotics and energy storage. Ranked among the world’s top five suppliers of advanced power electronics, we offer one of the industry’s broadest selections of standard power products and lead in the development of custom, application-specific solutions. Known for the quality of our technology and the strength of our team, Murata Power Solutions provides opportunities to work with talented engineers and a leadership group committed to growth, innovation, and deep partnerships with many of the world’s leading OEMs. Position Summary The Manufacturing Engineer is responsible for developing, implementing and optimizing manufacturing processes, equipment, tooling and assembly methods to support safe, efficient and scalable production. This role focuses on mechanical manufacturing operations, assembly process development, fixture and tooling design, capacity expansion, automation implementation and continuous improvement initiatives. The Manufacturing Engineer works closely with Operations, Quality, Supply Chain, Maintenance and Product Engineering to lead the development of robust and scalable manufacturing solutions that support efficient transition from product development into volume production while driving continuous improvements in safety, quality, delivery and cost.

Requirements

Bachelor's Degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or related field
3-7 years of Manufacturing Engineering experience in DC/DC converters, AC/DC power supplies, power electronics, or related electronics manufacturing environments, with expertise in tooling design and implementation, process development, production support, and continuous improvement initiatives.
Strong understanding of manufacturing process development, industrialization, process validation, and manufacturing readiness for medium to high-volume production
Experience developing assembly processes, production equipment, fixtures, and tooling
Experience supporting New Product Introduction (NPI) and manufacturing transfers
Ability to manage multiple projects and priorities in a fast-paced manufacturing environment
Strong communication and cross-functional collaboration skills
Knowledge of Lean Manufacturing, Six Sigma, PFMEA, DFMEA, Control Plans, APQP, PPAP, SPC, MSA, DOE, and process validation methodologies
Experience with ERP/MRP systems (ARAS, Avante, Factory Logic, or equivalent) for BOM management, Engineering Change Orders (ECO/ECN), and manufacturing planning
Strong understanding of ergonomic workstation design and occupational safety standards (OSHA or equivalent)
Experience using structured problem-solving methodologies including 8D, DMAIC, A3, 5 Why, Fishbone, and CAPA
Proficiency with SolidWorks for fixture and tooling design

Nice To Haves

Experience with robotics, PLC-controlled automation, vision inspection systems, servo systems, and collaborative robots (Cobots) is an asset

Responsibilities

Design, develop and implement assembly fixtures, tooling and production aids
Develop equipment specifications (URS), FAT/SAT acceptance criteria, and support supplier equipment design reviews.
Coordinate installation, commissioning, validation, and handover of new manufacturing equipment into production.
Specify, procure, install and qualify production equipment and manufacturing tools
Support automation initiatives to improve throughput, quality and labor efficiency
Manage equipment upgrades and process modifications
Develop equipment acceptance criteria and support equipment validation and commissioning activities
Provide day-to-day support for production operations and resolve manufacturing-related issues
Develop corrective and preventive actions to improve process performance
Support NPI and production ramp-up activities and capacity planning efforts
Participate in ECN/ECR implementation and manufacturing change control activities
Support customer audits, manufacturing readiness reviews, APQP activities, and launch readiness assessments
Ensure manufacturing processes, equipment and work instructions comply with established safety, quality and operational excellence
Develop and deliver training, work instructions, and OJT to support safe, efficient, and standardized manufacturing operations.
Support operator and technician qualification, training compliance, and ongoing knowledge sharing across manufacturing teams.
Develop and maintain Process Flow Diagrams (PFD), PFMEA, Control Plans, Standardized Work, and Manufacturing Risk Assessments throughout the product lifecycle
Support NPI activities by establishing robust and repeatable manufacturing processes and designing tools equipment
Drive DFM reviews with Engineering to ensure products can be manufactured efficiently and at target cost
Lead manufacturing process validation activities including IQ, OQ, PQ, Run-at-Rate, and PPAP manufacturing deliverables where applicable.
Collect and analyze manufacturing data related to quality, productivity, utilization, downtime and yield
Conduct time studies, capacity analyses and equipment utilization reviews
Develop key process metrics and dashboards to monitor manufacturing performance
Perform cost-benefit analyses for process improvements, automation investments and capital expenditures
Utilize statistical analysis tools such as Minitab, SPC, DOE, and Measurement System Analysis (MSA/Gage R&R) to improve process capability and manufacturing performance.
Analyze manufacturing processes to identify bottlenecks, waste, quality issues and productivity losses
Identify and implement automation and Industry 4.0 solutions to improve manufacturing productivity, traceability, and real-time process monitoring.
Lead continuous improvement initiatives using Lean Manufacturing and Six Sigma methodologies
Drive reductions in cycle time, labor content, scrap, rework and overall manufacturing cost
Implement process controls and monitoring systems to improve process stability and repeatability
Support factory layout optimization and material flow improvement
Support APQP, PPAP, PFMEA, Control Plan, MSA, SPC, and customer-specific quality requirements
Ensure manufacturing processes comply with IATF 16949, ISO 9001, ISO 14001, and applicable customer standards
Participate in internal, customer, and third-party audits and implement corrective actions as required
Support manufacturing traceability systems and product genealogy requirements.