Maintenance Senior Supervisor

Chromalloy•Windsor, CT
•Onsite

About The Position

The Maintenance Senior Supervisor leads day-to-day maintenance and facility operations at Chromalloy’s on-site Connecticut location. The role ensures production equipment, utilities, and building systems operate safely and reliably and comply with applicable aerospace, regulatory, environmental, and company requirements. It is a hands-on leadership position: the supervisor leads maintenance technicians across shifts while working alongside them to troubleshoot and repair equipment, respond to production needs, and resolve complex technical issues. The role also leads the development and sustainment of a Total Productive Maintenance (TPM) system to improve equipment reliability, uptime, and maintenance effectiveness. The supervisor leads, schedules, develops, and evaluates multi-craft maintenance personnel; directs preventive, predictive, and corrective maintenance; serves as a technical escalation point; and oversees facility systems, equipment, contractors, inspections, and compliance activities. The role champions safe work practices, supports audits and corrective actions, and uses maintenance data and continuous-improvement methods to improve reliability. The supervisor also supports capital projects and facility upgrades and assists with maintenance budget planning. When the Facility & Maintenance Manager is unavailable, this role serves as acting department leader.

Requirements

  • High school diploma or GED.
  • At least seven years of hands-on maintenance experience in an aerospace, manufacturing, or industrial environment.
  • At least three years of supervisory or lead experience, including responsibility for multi-craft maintenance teams.
  • Demonstrated ability to personally troubleshoot and repair electrical systems, including 480V and AC/DC systems; mechanical equipment; hydraulic and pneumatic systems; industrial HVAC equipment; and facility utilities and infrastructure.
  • Working knowledge of vacuum theory and heat-treat equipment.
  • Experience implementing or sustaining TPM practices.
  • Proficiency with computerized maintenance management systems, work orders, equipment history, and maintenance metrics.
  • Working knowledge of aerospace regulatory requirements and quality systems.
  • Ability to read and interpret electrical schematics, ladder diagrams, blueprints, and technical manuals.
  • Strong understanding of OSHA requirements and industrial safety practices.
  • Ability to lead across shifts, respond to urgent equipment issues, and provide on-call support when required.

Nice To Haves

  • Associate’s or bachelor’s degree in Facilities Management, Engineering Technology, or a related field.
  • Technical degree, apprenticeship, or trade certification.
  • Experience in maintenance, repair, and overhaul, turbine-engine repair, or precision manufacturing.
  • Familiarity with FAA repair-station environments and ISO 9001 or AS9100 quality systems.
  • TPM certification or experience with Lean Manufacturing or reliability-centered maintenance.
  • Electrical-safety training or NFPA 70E certification.
  • Experience supporting capital projects and managing contractors or specialized service providers.

Responsibilities

  • Lead, schedule, and coordinate daily work for maintenance technicians and leads across mechanical, electrical, electronic, HVAC, and controls disciplines.
  • Set priorities and performance expectations and hold the team accountable for safety, quality, productivity, and timely completion of work.
  • Train, coach, mentor, and evaluate maintenance personnel; build capability through cross-training and skills development.
  • Ensure appropriate staffing and on-call coverage to support production requirements.
  • Address employee relations matters in partnership with Human Resources, including in a union environment where applicable.
  • Serve as acting department leader when the Facility & Maintenance Manager is unavailable.
  • Plan, schedule, and assign preventive, predictive, and corrective maintenance activities.
  • Work alongside technicians to diagnose and repair equipment breakdowns and minimize production downtime.
  • Act as technical escalation point for complex electrical, mechanical, HVAC, controls, and facility issues.
  • Review and approve work orders, maintenance logs, and equipment histories in the computerized maintenance management system; ensure accurate records of labor, parts, repairs, and equipment history.
  • Monitor preventive maintenance compliance, work-order backlog, equipment downtime, and other maintenance performance indicators.
  • Lead root-cause analysis and corrective actions for recurring equipment failures.
  • Track critical spare parts and recommend inventory and stocking levels.
  • Oversee operation and maintenance of HVAC, electrical distribution, compressed air, chillers, process cooling, water, plumbing, fire-protection, and emergency-power systems.
  • Conduct routine facility inspections and coordinate building repairs, renovations, and improvements.
  • Schedule and oversee outside contractors performing specialized repairs, inspections, and services, ensuring they comply with site safety and operational requirements.
  • Lead and personally perform maintenance on CNC machines, EDM equipment, heat-treat furnaces, vacuum systems, ovens, compressors, robotics, inspection equipment, and other manufacturing assets.
  • Support equipment installation, commissioning, relocation, modification, and decommissioning with Engineering and Quality.
  • Promote a safety-first culture and enforce Lockout/Tagout, electrical safety, confined-space, hot-work, fall-protection, and other required safety procedures.
  • Help ensure maintenance and facility activities comply with applicable FAA, AS9100, NADCAP, OSHA, EPA, fire-code, and company requirements.
  • Maintain required inspections, permits, certifications, and compliance documentation; participate in audits, incident investigations, and corrective-action follow-through.
  • Lead the design, rollout, and sustainment of the site’s TPM system, including autonomous maintenance, planned maintenance, operator-care standards, and Overall Equipment Effectiveness tracking.
  • Train operators and technicians on TPM fundamentals and reinforce standards through audits and regular performance reviews.
  • Use equipment history, maintenance data, Lean methods, and Kaizen tools to improve uptime, reliability, and maintenance effectiveness.
  • Support capital projects and facility upgrades and assist with budget planning for maintenance labor, materials, spare parts, and contracted services.
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