Industrial Controls Engineer – Crane & Material Handling Systems

Qualdoc•Ashland, VA

20h•Onsite

About The Position

We are seeking a Controls Engineer with experience in industrial automation to support the design, integration, and improvement of control systems used in overhead cranes and lifting equipment. This role involves both new system development and upgrades to existing equipment, with a focus on performance, safety, and compliance.

Requirements

Bachelor’s degree in Electrical Engineering, Controls Engineering, or a related field (or equivalent hands-on experience)
Minimum of 5 years of experience in controls engineering within an industrial environment
Strong background in PLC programming (Allen-Bradley, Siemens, or similar platforms)
Strong background in HMI and/or SCADA systems
Strong background in VFDs and motor control applications
Ability to design and interpret electrical schematics and control systems
Experience with industrial communication protocols (e.g., Ethernet/IP, Modbus)
Working knowledge of crane motion systems (hoist, trolley, bridge)
Familiarity with applicable standards such as CMAA, NEC (NFPA 70), and ASME

Nice To Haves

Exposure to advanced crane technologies such as automation, anti-sway controls, or load monitoring
Experience with system integration and commissioning in heavy industrial settings
Strong troubleshooting and analytical skills
Comfortable working in industrial environments, including elevated work areas when required
Effective communication and teamwork abilities

Responsibilities

Develop electrical control solutions for crane and material handling applications
Create and modify PLC programs and HMI interfaces to support motion control functions
Produce electrical schematics, wiring diagrams, and control panel layouts
Select and integrate components such as variable frequency drives (VFDs), relays, sensors, and safety devices
Ensure systems meet applicable industry standards and codes
Support and lead system installation, startup, and commissioning activities
Configure PLCs, drives, and communication networks
Conduct system testing, validation, and performance tuning
Diagnose and resolve complex issues related to electrical and control systems
Provide technical assistance to field service and maintenance teams
Support retrofit and system upgrade projects
Work cross-functionally with engineering, operations, and project teams
Provide guidance and mentorship to less experienced team members
Contribute to initiatives aimed at improving system reliability and efficiency