2nd Shift Forge Operator

The Boler Company®•Freeport, IL

1d•$19 - $29

About The Position

The Forge Operator forges aluminum slugs into parts using a forge press. The role works from production orders, job tickets, work instructions, and supervisor direction to set up and operate Maxi and Screw presses, configure and remove dies, monitor press and furnace conditions, and ensure parts meet specifications. The operator identifies defects, troubleshoots press settings, completes production and inspection records, and reports equipment or quality issues. The position requires strict attention to safety while working around high temperatures, heavy machinery, hot materials, noise, dust, fumes, and potentially cramped or busy work areas. Personal protective equipment is required. The role involves standing for an eight-hour shift and performing frequent physical tasks, including handling loads of up to 80 pounds regularly. This is a full-time position.

Requirements

High school diploma or GED.
Ability to read, comprehend, and follow instructions.
Ability to work under pressure and adhere to schedules.
Ability to read a tape measure.
Ability to operate hand tools such as a spray gun and forge tongs.
Ability to work safely and keep the work area clean.
Ability to work the assigned shift and remain awake and alert throughout it.
Ability to maintain a physical presence and perform assigned work for the duration of the assigned shift.
Demonstrated ability to work well with all levels of the organization.
Good verbal, interpersonal, and written communication skills, including the ability to communicate clearly and concisely and achieve intended objectives.
Ability to work in environments that may involve extreme heat, humidity, fumes or airborne particles, toxic or caustic chemicals, loud noise, and all weather conditions.
Ability to stand for an eight-hour shift and frequently twist, turn, reach, bend, pull, and push.
Ability to occasionally walk, climb, stoop, and crouch.
Ability to handle up to 80 pounds regularly throughout an eight-hour shift.
Close vision.
Attention to detail, safety awareness, problem-solving ability, technical aptitude, physical stamina, teamwork, adaptability, time management, initiative, and sustained focus.

Nice To Haves

Previous experience in forging or heavy machine operation.

Responsibilities

Work from production orders, job tickets, work instructions, and supervisor direction.
Follow work instructions to produce parts.
Verify forging material and ensure dimensions meet specifications.
Set up Maxi and Screw presses.
Set up and remove dies.
Check die and bolster plate bolts.
Understand press settings and troubleshoot them when necessary.
Apply knowledge of slug location, tolerances, temperature settings, tonnage, alloys, and lubricant mixtures.
Identify defects and non-conforming marks in forged parts and make appropriate corrections.
Complete visual inspection records, daily checklists, routing sign-offs, and other required paperwork.
Identify equipment issues and notify a supervisor and/or maintenance.
Monitor DAS stations to ensure proper press operation, part rate, and temperature.
Monitor furnace temperature and speed to ensure proper heating of slugs and/or parts.
Inspect dies after use and tag dies requiring further inspection or rework.
Notify Quality of quality issues.
Maintain timekeeping, production, and intervention records in computer systems.
Report unusual or unsafe conditions to a supervisor.
Participate in efforts to establish and promote a safe and healthy work environment, follow safety policies and procedures, and provide feedback to promote safer work behaviors and conditions.