Forge Line Operator

AAM - American Axle & Manufacturing•Ridgway, PA

About The Position

The Forge Line Operator supports forging operations by safely operating and maintaining equipment to meet production, quality, and safety requirements. The role performs machine and tooling adjustments, quality inspections, equipment setup, and process monitoring to ensure products meet customer specifications. It uses process documentation, quality systems, and production controls to maintain efficient operations while supporting workplace safety, continuous improvement, and manufacturing performance in the assigned production area.

Requirements

High school diploma or General Education Degree.
Minimum of 1 year of experience in manufacturing operations.

Responsibilities

Follow environmental, health, and safety requirements.
Meet established production targets and quality goals.
Follow Lockout/Tagout (LOTO) and equipment safety procedures.
Perform equipment startup and shutdown according to established procedures.
Complete and maintain production and quality documentation, including Alerts, CARs, Requests for Change, Travelers, and OK-to-Run verification records.
Enter inspection, production, and quality data into the Plex system.
Adjust machine settings, process parameters, and part sizes to maintain product quality.
Inspect parts according to Process Sheets, quality requirements, and Reaction Plans.
Follow Process Sheets, Reaction Plans, and standardized procedures to maintain process control.
Identify, document, and process non-conforming material using established NCM procedures.
Change tooling, punches, dies, robot fingers, and end-of-arm tooling as required.
Perform basic preventive maintenance and equipment servicing.
Monitor, adjust, and maintain lubrication systems and lube sprayers.
Set up modules using operator interfaces and robot pendant controllers to support proper part handling and production quality.
Follow Safety Data Sheet (SDS) requirements and proper labeling procedures.
Locate, understand, and follow applicable Work Instructions (WI).
Support process control, troubleshooting, and problem-solving activities to maintain efficient production.
Perform required quality inspections, SPC checks, and product verification activities.
Maintain workplace organization and comply with 5S standards.
Support continuous improvement focused on safety, quality, productivity, and scrap reduction.
Meet physical requirements outlined in the Physical Demand Analysis.
Perform other duties as assigned.