Extrusion Operator (FPK)

FIVE STAR MANAGEMENT•Houston, TX

5d•Onsite

About The Position

The Extrusion Operator operates, sets up, and adjusts the extrusion sheet line to produce sheets within specification. The role also operates peripheral equipment such as hoppers, presses, grinders, and printing machines. The operator completes equipment start-up and shutdown, loads materials, adjusts feed rates and process controls, performs die and color changes, and replaces screen changers as needed. The position includes recording production data, printing labels, accurately reporting consumed items, and performing housekeeping while following safety requirements and maintaining a clean, safe work environment. Work is primarily on the manufacturing floor, with required PPE and potential exposure to loud noise, machinery, high temperatures, dust, and chemicals. The position spends most of its time seated.

Requirements

Production experience in a manufacturing environment.
Basic mathematics and calculus.
Strong observation and analytical skills.
Effective communication skills.
Ability to follow instructions accurately.
Initiative and a proactive approach.
Coordination and attention to detail.
Ability to identify defects visually.
Proficiency in using a micrometer.
Manual dexterity.
Basic computer skills.
Creative problem-solving ability.
Safety-oriented mindset.
Use of hands and fingers for precise movements; ability to grab and hold sheets securely, lift rejected sheets, and use both hands simultaneously for different tasks.
Personal protective equipment (PPE) must be used at all times.

Responsibilities

Complete proper start-up and shutdown of equipment.
Load materials into the extruder and adjust feed mechanisms to set feed rates.
Operate and adjust controls for the extrusion process to ensure product quality.
Perform die and color changes as required by the processes.
Set parameters to maintain process control.
Replace screen changers as required.
Perform housekeeping tasks on the machine and in the area as directed by the supervisor.
Accurately report consumed items, including parts, scrap material, and colorant.
Record production data and print labels using a computer.
Follow safety standards and regulations and comply with company policies, industry standards, and regulatory requirements.
Maintain a clean and safe work environment.
Operate peripheral equipment such as hoppers, presses, grinders, and printing machines.