EDM Machinist- Tool Room

R&L Spring Company•Lake Geneva, WI

About The Position

The EDM Machinist sets up, programs, operates, and maintains Electrical Discharge Machining (EDM) equipment to produce precision tooling, components, dies, fixtures, and other close-tolerance parts used in Medicoil’s manufacturing operations. The position calls for attention to detail, the ability to interpret engineering drawings and specifications, and a commitment to quality in a precision manufacturing environment. The EDM Machinist works with Tool Room, Engineering, Quality, and Production personnel to develop and maintain tooling that meets customer and internal requirements.

Requirements

  • Experience setting up and operating EDM equipment.
  • Experience with manual and CNC machining equipment, including mills, lathes, surface grinders, or similar equipment.
  • Experience using precision measuring instruments such as micrometers, calipers, indicators, and gauges.
  • Ability to read, understand, and interpret technical drawings, blueprints, schematics, manuals, and specifications.
  • Working knowledge of GD&T and precision measurement principles.
  • Experience with CAD/CAM software to support tool design and tool building.
  • Experience building or modifying fixtures, jigs, gauges, and other tooling.
  • Strong mathematical, analytical, and problem-solving skills.
  • Knowledge of metal and other material properties.
  • Ability to work independently and make sound machining decisions.
  • Strong attention to detail and commitment to quality.
  • Ability to troubleshoot machining and tooling issues effectively.
  • Ability to work effectively with Tool Room, Engineering, Quality, and Production teams.
  • Basic computer skills and ability to access, edit, and maintain company documentation and files as required.
  • Ability to communicate effectively and understand technical information and instructions.
  • High School Diploma or GED equivalent required.
  • Proven experience as a machinist, toolmaker, or EDM machinist.
  • Demonstrated experience with EDM setup and operation.
  • Experience with CNC and manual machining processes.
  • Must be able to stand, walk, bend, reach, and use hands and fingers for extended periods while performing job duties.
  • Frequently lift and/or move up to 30 pounds; occasionally lift and/or move up to 50 pounds.
  • Ability to safely handle tooling, workpieces, materials, and machine components.
  • Ability to wear required personal protective equipment.
  • Ability to visually inspect small precision components and tooling.

Nice To Haves

  • Completion of vocational/technical machining training, a tool-and-die program, or an apprenticeship.
  • Equivalent combination of education, training, and experience may be considered.

Responsibilities

  • Set up and operate Wire EDM and/or Sinker EDM equipment to manufacture precision tooling and components.
  • Program EDM machines using machine controls and applicable CAM or programming software.
  • Read and interpret engineering drawings, blueprints, GD&T, work instructions, and tool specifications.
  • Select electrodes, wire, tooling, fixtures, and machining parameters appropriate to the application.
  • Perform first-piece and in-process inspections using precision measuring equipment.
  • Make machine offsets and adjustments to maintain dimensional accuracy and quality.
  • Produce tooling and components to tight tolerances and specifications.
  • Troubleshoot machining, programming, tooling, and equipment issues and make appropriate corrections.
  • Perform routine preventive maintenance and keep EDM equipment clean and in proper operating condition.
  • Work with Tool Room and Engineering personnel to develop, modify, repair, and improve tooling.
  • Assist with prototype, new-product, and engineering-development work as needed.
  • Maintain accurate documentation related to machine setups, programs, tooling, and inspection results.
  • Identify opportunities to improve machine methods, cycle times, quality, and tooling performance.
  • Follow safety, quality, housekeeping, and company procedures.
  • Maintain a clean, organized, and safe work area.
  • Perform other duties as assigned.
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