Aerospace Technician

IntelliPro Group Inc.•Merritt Island, FL

2d•Onsite

About The Position

The Aerospace Technician in Integration Engineering applies technical expertise and leadership to support safe and efficient human spaceflight. The position is based at the Surface Coating Facility and involves applying thermal protection systems (TPS) to flight hardware in accordance with written procedures, engineering models, drawings, and specifications. Work includes surface preparation, fixturing, adhesive application, gap filling, vacuum bagging of large structures, sealing, repairs, testing, and assisting with vehicle assembly and installation. The technician follows specified equipment requirements, methods, and operating sequences when fabricating parts using materials such as sealants, primers, RTV adhesives, solvents, and other consumables. The role also includes verifying work and inspecting hardware against engineering models, drawings, specifications, and procedures. The technician helps prepare new production areas, supports the transition from development to production, troubleshoots and performs maintenance, and identifies continuous improvements for safety and efficiency.

Requirements

At least 2 years of experience in aerospace manufacturing, integration, aircraft heavy depot-level maintenance, or a related field.
Ability to accurately interpret engineering drawings and specifications.
Experience with precision calibration tools, including torque wrenches, micrometers, calipers, laser trackers, and optical measuring instruments.
Ability to lift 50 pounds and comfort working at heights on work stands, ladders, or lifts, and/or in confined spaces.
Expertise in applications involving adhesives, sealants, and thermal blankets.
Proficiency with Windows and Microsoft Office applications.
Passion for the company's human spaceflight mission and vision.

Nice To Haves

A&P Airframe and Powerplant License.
Aerospace technician certification or similar certification.
Industry certification, trade school training, and/or a degree in a related field.
Experience with cryogenic systems, fluid assembly, and aerospace or launch vehicle assembly.
Knowledge of precision assembly processes and handling large aerospace components.
Strong technical and leadership skills and attention to detail.
Effective communication and collaboration skills in diverse teams.
Continuous improvement mindset and curiosity about optimizing processes.
Experience working on aerospace payloads, fairings, or capsules.
ATF Certification for handling and/or installing explosives.
Lean Manufacturing and/or Six Sigma certification.
Willingness to work overtime.

Responsibilities

Apply thermal protection systems (TPS) to flight hardware in accordance with written procedures, engineering models, drawings, and specifications.
Perform surface preparation, fixturing, adhesive application, gap filling, and vacuum bagging of large structures.
Use specified equipment, methods, and operating sequences to fabricate parts using sealants, primers, RTV adhesives, solvents, and consumable materials.
Perform second-party verifications and hardware inspections against engineering models, drawings, specifications, and written procedures.
Configure new production work areas with the tooling and equipment needed for efficient workflow and the transition to high-rate manufacturing.
Operate material handling equipment, including forklifts and cranes, and calibrated precision tools, including torque wrenches and micrometers.
Identify and implement continuous improvement projects to improve safety, efficiency, and productivity.
Support the transition from development to production by troubleshooting and performing maintenance as needed.
Maintain clean and organized work areas in accordance with 5S principles.
Prepare and test payload systems and hardware, perform sealing and repairs, conduct testing, and assist with vehicle assembly and installation.