Wire Hardness Design Engineer

ALTEN Technology USABerkeley, CA
Onsite

About The Position

We are seeking a Wire Harness Design Engineer to support the design and development of fire suppression systems for utility-scale Battery Energy Storage Systems (BESS). This role will be responsible for creating complete 3D models and 2D production drawings for fire suppression system wire harnesses, integrating off-the-shelf equipment, and supporting the release of manufacturing-ready engineering documentation. The engineer will develop complete 3D harness designs and manufacturing documentation, working closely with Integration Engineers and Mechanical Engineering Team Leads to deliver production-ready harness solutions that support procurement, manufacturing, quality control, assembly, and field deployment.

Requirements

  • Bachelor's degree in Electrical Engineering, Mechanical Engineering, Mechatronics Engineering, or related technical discipline.
  • 3+ years of experience designing electrical wire harnesses for industrial equipment, energy systems, automotive, aerospace, or heavy equipment applications.
  • Proficiency using Zuken harness design software.
  • Experience creating: ○ Harness schematics ○ Harness drawings ○ Connector definitions ○ Bill of materials ○ Manufacturing documentation
  • Experience with harness routing, packaging, and integration into mechanical assemblies.
  • Familiarity with connectors, terminals, backshells, cable protection, and harness retention methods.
  • Ability to interpret and create engineering drawings and technical documentation.
  • Strong communication and cross-functional collaboration skills.

Nice To Haves

  • Experience with utility-scale Battery Energy Storage Systems (BESS), renewable energy, power electronics, or industrial control systems.
  • Experience with fire suppression systems, detection systems, or safety-critical electrical systems.
  • Experience with: ○ SolidWorks Electrical ○ ECAD-MCAD integration ○ 3D harness modeling
  • Knowledge of low-voltage power distribution and control systems.
  • Familiarity with environmental and regulatory requirements for outdoor electrical systems.
  • Experience with Design for Manufacturing (DFM) and Design for Assembly (DFA) principles.
  • Experience supporting products from concept through production release.

Responsibilities

  • Develop complete 3D CAD models and assemblies using SolidWorks for fire suppression systems deployed within BESS installations.
  • Create harness routing and integration solutions for: ○ Harness pass-throughs within enclosures ○ Internal harness mounting provisions ○ Off-the-shelf HVAC system interfaces ○ Actuated valves and release modules ○ Temperature detectors, horns, and manual release assemblies
  • Develop complete 3D harness definitions and associated manufacturing documentation.
  • Ensure proper packaging, serviceability, and manufacturability of harness designs.
  • Participate in design reviews and technical discussions with cross-functional teams.

Benefits

  • Comprehensive benefits
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