UAS Mechanical Design Engineer

COLSA•Madison, AL

About The Position

COLSA Corporation is seeking an experienced UAS Mechanical Design Engineer to support the design, development, integration, and testing of small unmanned aircraft systems (sUAS), including Group 1 and Group 2 UAS platforms. The position supports the full product development lifecycle, from initial concept and mechanical design through prototype development, testing, qualification, and transition to production.

Requirements

  • Experienced UAS mechanical design engineer.
  • Experience designing mechanical structures, assemblies, and hardware components using SolidWorks.
  • Knowledge of ASME Y14 drafting standards.

Responsibilities

  • Develop mechanical designs, assemblies, and system architectures for sUAS platforms and flight-critical hardware components.
  • Perform structural analyses, engineering trade studies, and design evaluations to support system performance, reliability, and mission requirements.
  • Design and integrate mechanical structures, assemblies, and hardware components using SolidWorks.
  • Support prototype development, hardware integration, ground and flight testing, and environmental qualification activities.
  • Collaborate with engineering and manufacturing teams to refine designs for manufacturability, assembly, and repeatable production.
  • Administer SolidWorks PDM Professional workflows to support engineering configuration management, document control, and revision tracking.
  • Develop, review, and manage engineering change documentation, including Engineering Change Requests (ECRs), Engineering Change Notices (ECNs), and Engineering Change Orders (ECOs).
  • Ensure engineering drawings, technical documentation, and design changes comply with ASME Y14 drafting standards and applicable customer requirements.
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